Page 504 - Elements of Chemical Reaction Engineering Ebook
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Sec. 8.4  Equilibrium Conversion                               475

                                                        Q           220,000 calls
                       Sizing the             r&=              5                            (EU-9.4)
                                                                     cal
                    interstage heat                cP,    - Tm)   18 - - 270)
                                                                         (400
                    exchanger and                                   mol. K
                  coolant flow rate
                                                 = 94 molls = 1692 gls = 1.69 kgls
                                  The necessary coolant flow rate is  1.69 kgls.
                                       Let's  next  determine the countercurrent heat exchanger area. The exchanger
                                   inlet and outlet temperatures are shown in Figure E8-9.2. The rate of  heat  transfer
                                   in a countercurrent heat exchanger is given by  the equation 9

                 Bonding with Unit                                                          (E8-9.7)
                      Operations




                                                                         350K Reaction Mixture
                                           Ta 400K                e Tcl 270K Coolant
                                                  Figure Ea-9.2  Countercurrent heat exchanger.

                                   Rearranging Equation  (E8-9.7) assuming a  value  of  U  of  1000 cal/s.m2.K. and
                                   then  substituting the appropriate values gives




                                                             -
                                   A=----                    -                                 -
                                       U[(T,,Z - Td) - (Thl - T, ,)I   1000   cal   [ (460 - 400) - (350 - 270)1] K
                                                                    s.m2.K
                                     -.  --
                                     -.  220 ln(0.75) m?
                                           - 20
                                     = 3.16 m2
                    Sizing the heat   The heat-exchanger surface area required to accomplish this rate of  heat transfer is
                       exchanger   3.16 m?.
                                        Now  let'? return to determine the conversion in the second reactor. The con-
                                   ditions entering the second reactor are T  = 350 and X  = 0.4. The energy balance
                                   startling from  thi\  point  IS shown  in  Figure  E8-9.3. The  corresponding  adiabatic
                                   equilibrium conversion is 0.63. Ninety-five percent of  the equilibrium conversion is
                                   60% and the corresponding exit temperature is T = 351) +-  (0.6 - 0.4)400  = 430 K.
                                        The  heat-exchange duty  to  cool  the  reacting  mixture  from  430  K  back  to
                                   350 K can be calculated from Equation (E8-9.4):




                                                = -160 -
                                                       kcal
                                                         S


                                  See page 271 of C. J.  Geankoplis, Trunsporr Processes  and  Unir Qperurions (Upper
                                  Saddle River, N.J.: Prentice Hall,  1993).
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