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Mechanical Engineers’ Handbook: Instrumentation, Systems, Controls, and MEMS, Volume 2, Third Edition.


                                                                                    Edited by Myer Kutz






                                                                   Copyright   2006 by John Wiley & Sons, Inc.


                           CHAPTER 21
                           INTRODUCTION TO
                           MICROELECTROMECHANICAL SYSTEMS
                           (MEMS): DESIGN AND APPLICATION
                           M. E. Zaghloul
                           Department of Electrical and Computer Engineering
                           The George Washington University
                           Washington, D.C.
                           1  INTRODUCTION                863    5  EXAMPLES OF MEMS DEVICES
                                                                    AND THEIR APPLICATIONS      870
                           2  MICROFABRICATION
                             PROCEDURES                   864    6  CONCLUSIONS                 872
                           3  DESIGN AND SIMULATIONS      866       APPENDIX: BOOKS ON MEMS     873
                           4  FABRICATION FOUNDRIES       868       REFERENCES                  874





            1   INTRODUCTION
                           In general, microelectromechanical systems have features in the micrometer- and, increas-
                           ingly, nanometer-size range. Often, they are miniaturized systems that combine sensors and
                           actuators with high-performance embedded processors on a single integrated chip. The word
                           electromechanical implies the transfer of technology from mechanical to electrical and vice
                           versa. Those devices embedded in functional systems are some times referred to as micro-
                           systems. This field is increasingly leading to devices and material systems whose size is on
                           the order of a nanometer, that is, the size of molecules. Microsystems and nanotechnology
                           enable the building of very complex systems with high performance at a fraction of the cost
                           and size of ordinary systems. As such, these systems are the enabling technology for today’s
                           explosive growth in computer, biomedical, communication, magnetic storage, transportation,
                           and many other technologies and industries. Microsystems and nanotechnology challenges
                           range from the deeply intellectual to the explicitly commercial. This field is by its very
                           nature a link between academic research and commercial applications in the aforementioned
                           and other disciplines. Indeed, these disciplines span a very broad range of industries that are
                           at the forefront of current technological growth.
                              The integration of microelectronics and micromechanics is a historic advance in the
                           technology of small-scale systems and is very challenging for designers and producers of
                           MEMS. The addition of micromachined parts to microelectronics opens up a large and very
                           important parameter space to technological development and exploitation.
                              The MEMS structures and devices result from the sequence of design, simulation, fab-
                           rication, packaging, and testing. There are varieties of devices that can be classified as
                           MEMS. There are passive devices, that is, nonmoving structures. There are devices that
                           involve sensors and devices that involve actuators, which have micromechanical components.
                           These are conceptually reciprocal in that sensors respond to the world and provide infor-
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