Page 343 -
P. 343

12.2                      CHAPTER TWELVE

        cesses  and for product purification and recovery for  specialty  separations,  such as chro-
        matographic separations by size, valance charge, and as catalysts. A  full discussion of ion
        exchange process theory can be found in Water Quality and  Treatment.
           Ion exchange, as its name implies, is the exchange of ions from one phase to another.
         In water  treatment,  the  exchange  of ions occurs  between the  solid phase  of the  ion ex-
         changer and influent water. For example, in a water softener, a cation exchange resin op-
         erating in the  sodium form exchanges  sodium ions for an equivalent amount of calcium
         and magnesium ions in the  influent raw  water.  The result is that  most of or all the cal-
         cium and magnesium ions are removed from the raw  water by the resin, and an equiva-
         lent number of sodium ions are added to the water from the resin.
           Ions, such  as calcium, magnesium, barium, copper,  lead, zinc, strontium, radium, am-
         monium,  fluorides,  nitrates,  humates,  arsenates,  chromates,  uranium,  anionic  metallic
         complexes, phosphates, perchlorates, hydrogen sulfide, bicarbonates, sulfates, and many oth-
         ers, are routinely removed from water by ion exchange resins. Proper certifications are re-
         quired for  resins used  in potable  waters.  The  original regulations that  applied to  ion ex-
         change resins are stated in paragraph 21CFR173.125 of the Food Additives Regulations of
         the Food and Drug Administration (FDA). The common cation exchange resins used in wa-
         ter softening and their strongly basic anion exchange resins counterparts, as well as other
         commercially available resins at the time the regulations were issued, are listed by compo-
         sition in the  CFR.  The  listed types  of  resins  are  therefore  acceptable  for  use  in potable
         water applications. However, the CFR requirement specifies that the end user test the resins
         for compliance with maximum allowable extractables in order to be in compliance.
           Several new classes of resins have been developed since the FDA-sponsored CFR was
         issued.  However  standards and protocols for resins that are used in potable water appli-
         cations  are  available through  the  American National  Standards  Institute (ANSI).  These
         include toxicology review of the ingredients used to manufacture the resin, operating ca-
         pacity and effluent quality testing, and extraction tests under simulated start-up conditions
         to  make  sure the  effluent will be  safe  and the  resin  will perform  as  stated.  Third-party
         certification against the ANSI standards for resins used for potable water treatment is of-
         ten  mandated.  Organizations  such  as  NSF  International and  Water  Quality Association
         Gold Seal are certified to issue certifications against the ANSI adopted  standards. Certi-
         fication seals  are  issued with  the  name of the certifying organization and the number of
         the  ANSI  adopted  standard.  Several  more  organizations are  expected  to  be certified to
         perform this service in the near future.
           It is impossible to cover the subject adequately in a single chapter. In writing this chap-
         ter,  the  authors  hope  to  provide the reader  with  a  general overview of the  ion exchange
         process, general information about how ion exchange systems are designed and built, and
         impart enough information that the reader will be able to decide whether ion exchange is
         an appropriate technology to solve a specific problem and to estimate the size and scope
         of the equipment required. At the end of this chapter is a comprehensive Bibliography or-
        ganized by topic  for those  wanting more details.


        Chemical Structure of Ion Exchange Polymers
        Almost  all  modern  day  ion  exchange  resins  consist  of  an  organic  polymer,  chemically
        bonded  to  an  acidic  or  basic  functional group.  Most  ion  exchange  polymers  are  poly-
        merized polystyrene cross-linked with divinylbenzene (DVB).  Other polymers are used,
        for  example,  acrylic  or  methacrylic  acids,  phenol  formaldehyde,  epoxy  polyamine, and
        pyridine-based polymers. The acrylics and epoxies are the most widely used in this group,
        which,  in  total,  comprise  only  a  small  percentage  of  the  ion  exchangers  produced
        commercially.
   338   339   340   341   342   343   344   345   346   347   348