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12.48                     CHAPTER TWELVE


         terns.  However, they have a  disadvantage  in that they  must usually treat the entire water
         supply---even portions that are not necessary,  such as for watering lawns and flushing toi-
         lets.  Centralized  treatment  allows  for  more  effective monitoring  of the  effluent quality,
         and  in  cases  where  the  contaminant  must  be  removed from  the  wastewater  prior to  dis-
         charge,  the  centralized  treatment  facility provides  an  easier pathway  to  collect and  treat
         the regenerant  waste.


         Exchange Tank or Lease  Services
         Exchange tank  services are becoming more widely available and are one of the larger fu-
         ture trends in the way that  ion exchange is used.  Exchange tank  services are available for
         all flows, from point-of-use systems  up to large centralized treatment facilities. There are
         advantages  in the capital  cost saved by  not installing the treatment  system,  and  there are
         advantages  in the freedom of not having to regenerate and dispose of the wastewater pro-
         duced by the regeneration process. The exchange tank service companies are experienced
         in performing regenerations and are, in some cases, able to charge a lower unit water cost
         than  can  be  provided  by  a  municipality  or  a  homeowner.  Most  of these  companies  will
         perform  the  monitoring  and  validation  requirements  of the  ion  exchange  system.  These
         services  are  far  more  readily  available  in  urban  communities  than  in  rural  communities
         as they  are transportation-sensitive  (location-sensitive).


         Operation  and  Maintenance  of Equipment

         Operation.  The  main  duty  of an operator  is to operate the equipment  and  to document
         the procedures  followed and the effluent parameters  of the ion exchange system.  In man-
         ual systems the operator must also operate valves and pumps  during the regeneration pro-
         cedure and  in some cases even make up the chemical solutions  used  during regeneration.
         As  a  bare  minimum,  the  operator  should  log the  flow rate,  throughput,  effluent quality,
         and  time  and  date  of each  regeneration.  It  is  also  helpful  to  record  the  flow rates,  con-
         centration  doses,  and  inventory  levels of chemicals  used  during  regeneration.  In  highly
         automated  systems  these functions  would be performed by  PLC.  The objective of taking
         these data  is to be  able  to determine  trends  in the  ion exchange  system  performance and
         to  spot  malfunctions  or  events  that  might  cause  malfunctions  and  to  prevent them  from
         happening.
           Most  ion  exchange  systems  require  between  1 and  2  h  to  regenerate.  Where  manual
         operation  is  employed,  the  operator  must  be  present  during  the  entire  regeneration,  al-
         though  she or he will have time between  steps  to perform other duties,  such  as filling out
         the  logbook.  Even  with  automated  systems,  if the  process  is  critical  and  the  effluent is
         critical, an operator should be present during the regeneration to watch over the automatic
         system  and to verify that  it performs  the way that  it is supposed  to.  In larger systems  au-
         tomation  has  other  advantages.  It  frees  the  operators  from  the  necessity  of climbing  to
         reach  valves that  may be in rather  inaccessible  locations.  It generally ensures that regen-
         erations  will  be  carried  out  in  a  predictable  fashion  and  performed  the  same  way  each
         time in every unit within the  system.  A  single operator may be able to control several au-
         tomated processes  simultaneously from a central control room, thereby reducing the over-
         all workforce requirements.  Most large industrial  ion exchange plants  are automated  and
         have operators whose duties include watching over the automated regeneration. The strat-
         egy  of having  operators  who  are  dedicated  to  the  ion exchange  plant  is not  always  eco-
         nomically  feasible.  The  second-best  choice  would  be  to  have  a  chemist  or  a  lab techni-
         cian on a  part-time basis  perform the necessary  operation of the ion exchange system,  as
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