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Estimation of Ventilation Air Quantity                             57

           Table 4.5 Average Leakage of Air in Coal Mines and Typical Air Requirements for
           Nonworking Areas are Shown in Table 4.6 [10]

            Location                                            Leakage Air, cfm
            Separation doors                                    3000
            Air crossings (not explosion proof)                 3000
            Fan drifts:
            W.G ¼ 5 in.                                         25,000
            10 in.                                              35,000
            20 in.                                              50,000


           Adapted from Roberts A. Mine Ventilation:254e55.

           equipment sheds, battery charging stations, etc. This is done for all intakes and returns
           until the ventilation shafts are reached. An additional amount should be added for the
           expansion of air in the return shaft and finally adding the surface leakage into the fan
           house/drift depending on the pressure gauge of the fan. The resultant air quantity is an
           estimate of total ventilation air for the mine.
              Table 4.5 lists observed leakage in typical British coal mines [10].

           4.9.1  Expansion of Air in Return Shafts

           The barometric pressure in a deep shaft increases by one inch of Hg for every 1000 ft
           depth. Thus in a 3000 ft deep shaft, the surface air pressure of 30 in. of Hg will increase
           by 3 in. of Hg at the shaft bottom. Because volume of air is directly proportional to
           pressure (refer to Chapter 1), the air will expand by 10% in the return shaft of
           3000 ft depth. A good rule is to allow an expansion in volume by 1% for every
           300 ft of depth.


           4.9.2  Air Velocities in Various Branches of a Coal Mine

           As discussed earlier, the minimum air velocities on the longwall face (especially at the
           tail gate) is dictated by the gas layering index. Air velocities in other areas are deter-
           mined by the most economic size of the airways. Very high velocities are not desirable
           because it increases power cost and kicks up dust from the floor and sidewalls. To
           reduce air velocity, the only solution would be to increase the airway size. In coal
           mines, the height and width are generally fixed, so it is done by increasing the number
           of airways in parallel. But this increases the construction costs and ultimately the main-
           tenance costs. For each location, there will be a most economic size (to be discussed
           later in the text), which will give a minimum number of airways at the lowest cost. And
           this size will give the most economic air velocity. A guideline for optimum air veloc-
           ities is shown in Table 4.7.
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