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282                                 10  Post-combustion Air Emission Control

            operation allows the gas to enter the filters from the outside surface where the dust
            cake builds up. In this case a wire or perforated support structure is needed inside
            the filter bags to prevent the filters from being distorted.
              Selection of the mode of operation of a filter bag-house depends mainly on the
            mechanical properties of the filter medium and the method that is used to remove
            the dust cakes on the filters before the critical pressure drop is reached.


            10.2.2.3 Dust Cake

            For either operation mode, captured particles are retained on the filter surface,
            gradually forming the so-called “dust cake” as illustrated in Fig. 10.3. Generally,
            this filter cake is equally important to the actual filtration process as the media filter.
            This dust cake will increase the filter efficiency, but even more for the pressure
            drop. Both the pressure drop and the filtration efficiency are at the lowest for a clean
            filter. A pre-coat and pre-heat procedure is often used to prevent filter medium from
            acid condensation and from becoming “blinded” by the finest particles present in
            the process gas.
              Dust cake and the filter are both porous media, and their corresponding pressure
            drops can be estimated using the Darcy’s law, named after Henry Darcy, a French
            engineer. According to the Darcy’s law, the face speed is related to the permeability
            of the porous media by

                                           Q   DP k
                                      U 0 ¼  ¼                           ð10:1Þ
                                           A    l Dx


                                                            P
                                                  P          2         P
                                                   1                    3




                                                Q
                 Air
                                            U
                                              0





                       Incoming   Dust   Filter
                       particles  cake  surface      Dust      Filter
                                                     cake
            Fig. 10.3 Dust cake buildup model
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