Page 180 - Air and Gas Drilling Manual
P. 180

5-22    Air and Gas Drilling Manual
                               nominal, EU,  NC  31,  Grade E drill  pipe (see Table B-4).   The anticipated drilling
                               rate is assumed to be 90 ft/hr and the maximum  drilling  depth of the well is  2,400
                               ft.    The formations to  be  drilled  are  a  sequence  of  limestone  rock.    The  drilling
                               location (where the drill rig will sit on the surface) is at 4,000 ft above sea level and
                               the day time air temperature during operations is assumed to be approximately 40˚F.
                               This is a typical mining or geotechnical borehole geometry.
                                   Figure 5-5 gives the minimum  volumetric  flow  rates  of  air  for  a  6  1/4  inch
                               openhole borehole with a 2 7/8 inch drill  pipe.    The flow rate is  determined for the
                               maximum depth of the well which is 2,400 ft.  Ignoring the drill  collars in  the drill
                               string when determining the minimum  volumetric flow rate for  the  well  geometry
                               yields a value that is conservative (i.e., a value that is slightly higher than the actual
                               minimum required).  Therefore, Figure 5-5 can be used to determine the approximate
                               minimum volumetric flow rate of air for this example drilling operation.
                                   Using Figure 5-5, the approximate minimum volumetric flow rate for drilling  at
                               a depth of 2,400 ft and a drilling rate of 90 ft/hr is approximately 835 scfm.   This  is
                               the minimum flow rate for sea level (API standard conditions) air.  But  the drilling
                               location is at 4,000 ft above sea level and the day time  temperature is  40˚F.    Thus,
                               the  above  minimum  volumetric  flow  rate  must  be  adjusted  for  the  atmospheric
                               conditions that exist at the drilling  location (i.e.,  to  obtain the actual cubic feet per
                               minute, acfm).  In Illustrative Example 5.1 the specific weight of air at API standard
                                                             3
                               conditions was found to  be 0.0763  lb/ft .  Table 4-1 gives an average  atmospheric
                               pressure  of  12.685  psia  for  a  surface  location  of  4,000  ft  above  sea  level  (mid
                               latitudes North America) (also see Appendix D).  The actual atmospheric pressure for
                               the air at the drilling location (that will be used by the compressor), P at, is
                                      p at  = 12 685 psia
                                             .
                                      P at  =  p 144
                                             at
                                                   2
                                            ,
                                      P at  = 1 827 lb/ft abs
                               The actual atmospheric temperature of the air at the drilling location, T at (that will be
                               used by the compressor), is

                                      t  = 40˚F
                                       at
                                                   .
                                      T at  =  t at  + 459 67
                                                 o
                                              .
                                      T at  = 499 67 R
                               Thus, P g and T g become

                                      P =  P at  = 1 827 lb/ft abs
                                                         2
                                                 ,
                                       g
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