Page 244 - Air and Gas Drilling Manual
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5-86    Air and Gas Drilling Manual
                                   The above  pressure  is  the  approximate  injection  pressure  into  the  top  of  the
                               borehole annulus.  The calculations have ignored  the  tool  joint  obstruction  losses
                               (inside the dual wall pipe annulus) and of a blooey line type structure (most shallow
                               drilling operations do not have blooey lines).  These losses are usually not important
                               in  shallow drilling  operations (Chapter 8  calculation  examples  will  consider  these
                               additional minor losses).  Therefore, the above calculated pressure will  only slightly
                               underestimate the actual pressure that is  seen at the pressure gauge just  downstream
                               of  the  compressor.    In  order  for  this  compressor  to  be  used  for  this  drilling
                               operation, the above injection pressure must be less than the derated fixed pressure of
                               the rotary screw Sullair Model 840.
                                   The fixed pressure capability of the Sullair Model 840 compressor is  an output
                               of 340 psig  (at API standard  conditions).    However,  this  output  must  be  derated
                               when the compressor is  placed at  a  surface  drilling  location  above  sea  level.    To
                               determine the derated fixed pressure capability of this  compressor  for  the  6,000  ft
                               surface  drilling  location,  the  design  fixed  ratio  of  the  compressor  must  be
                               determined.  As demonstrated in  Chapter 4,  the fixed pressure ratio is  referenced to
                               sea level conditions (usually API standard conditions).   Thus,  the  assumed  design
                               input pressure, p 1 (air flowing into the compressor from the atmosphere), is
                                      p =  14 696 psia
                                             .
                                       1
                               The output pressure at API standard conditions, p 2, is
                                                            .
                                                   .
                                      p 2  =  340 +  14 696 =  354 696 psia
                               The total fixed compression ratio across the two stages of this compressor, r c, is
                                           p
                                      r =   2
                                       c
                                            p
                                            1
                                              .
                                      r =  354 696
                                       c
                                             .
                                           14 696
                                      r = 24 14.
                                       c
                               The approximated derated output pressure, p d2, for this  compressor when placed at a
                               6,000 ft surface drilling location is determined from
                                      p   =  r p
                                       d2    c  at
                               where p at is  the actual atmospheric pressure at the 6,000  ft surface drilling  location
                               (i.e., 11.679 psia) (see Table 4-1 or Appendix D).  Thus, the derated output pressure,
                               p d2, is
                                                   11 769)
                                      p d2  = ( 24 14) ( .
                                               .
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