Page 657 - Automotive Engineering Powertrain Chassis System and Vehicle Body
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Body design: Aerodynamics       C HAPTER 19.1

                                                              for suspension and wheel movement and the provision of
                                                              air supplies for the cooling of the engine, brakes and ex-
                                                              haust must be given considerable weight in the design
                                                              process. Just as the airflow at the extreme front and rear of
                                                              the car were seen to be critical in relation to the overcar
                                                              flow, so also it is necessary to give comparable consideration
                                                              to the air flow as it passes under the nose of the vehicle and
                                                              asitleaves atthe rear. It comes asasurpriseto manyto learn
                                                              that the sometimes large air dams that are fitted to most
           Fig. 19.1-6 High tail, low drag design.            production vehicles can actually reduce the overall drag
                                                              forces acting on the car despite the apparent bluntness that
                                                              they create. The air dam performs two useful functions.

           correspond to a backlight angle of 15 (Fig. 19.1-5)itis  The first is to reduce the lift force acting on the front axle
           necessary to raise the boot lid, and this has been a very  by reducing the pressure beneath the front of the car. This
           clear trend in the design of medium and large saloon  is achieved by restricting the flow beneath the nose which
           cars (Fig. 19.1-6). This has further benefits in terms of  accelerates with a corresponding drop in pressure. For
           luggage space although rearward visibility is generally  passenger cars a neutral or very slight negative lift is desir-
           reduced. Rear end, boot-lid spoilers have a similar effect  able to maintain stability without an excessive increase in
           without the associated practical benefits. The base  the steering forces required at high speed. For high-
           models produced by most manufacturers are usually  performance road cars, it may be preferred to create sig-
           designed to provide the best overall aerodynamic per-  nificantaerodynamicdownforceto increase theadhesionof
           formance within the constraints imposed by other   the tyres. The side effects of aerodynamic downforce
           design considerations and the spoilers that feature on  generation such as increased drag and extreme steering
           more upmarket models rarely provide further aero-  sensitivity are generally undesirable in a family car. Low-
           dynamic benefit.                                    ering the stagnation point by the use of air dams has also
             Attention must also be paid to the sides of the car.  been shown in many cases to reduce the overall drag de-
           One of the most effective drag reduction techniques is  spite the generation of an additional pressure drag
           the adoption of boat-tailing which reduces the effective  component.
           cross-sectional area at the rear of the car and hence re-
                                                                The shaping of the floorpan at the rear of the car also
           duces the volume enclosed within the wake (Fig. 19.1-7).
                                                              offers the potential for reduced drag (Fig. 19.1-8). As the
           In its most extreme configuration this results in the tail
                                                              flow diffuses (slows) along the length of the angled rear
           extending to a fine point, thus eliminating any wake flow,
                                                              underbody the pressure rises, resulting in reduced form
           although the surface friction drag increases and the
                                                              drag and also a reduced base area, although interactions
           pressures over the extended surfaces may also contribute  between the overcar and undercar air flows can result in
           to the overall drag. Practical considerations prevent the  unexpected and sometimes detrimental effects. Such
           adoption of such designs but it has long been known that  effects are hard to generalize and detailed experimental
           the truncation of these tail forms results in little loss of  studies are currently required to determine the optimum
           aerodynamic efficiency (Hucho et al., 1976).        geometry for individual vehicle designs, but typically it
             Despite the efforts that have been made to smooth  has been found that diffuser angles of approximately 15
           visiblesurfacesit is only recentlythatseriousattempts have  seem to provide the greatest benefits (e.g. Howell, 1994).
           been made to smooth the underbody. The problems asso-
           ciated with underbody smoothing are considerable and
           numerous factors such as access for maintenance, clearance
                                                                              Diffuser angle (degrees)
                                                                        1
                                                                               5     10     15    20
                                                                        0
                                                                      Change in Cd (%)  –2
                                                                       –1

                                                                       –3

                                                                                                    β

                                                                                              x
                                                                                     L
           Fig. 19.1-7 Boat tailing: reduced wake.            Fig. 19.1-8 Rear, underbody diffusion.


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