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Chapter 5: Quadcopter Propulsors           115


                             have been relatively unchanged since the days of the Wright brothers. Modern propellers are
                             about 80% efficient, which is about the same as the Wrights experienced. Propeller efficiency
                             is defined as:
                                              propulsive power output  thrust + axial velocity
                                          H =                   =
                                                shaft power input  resistance torque + angular velocity

                                Basically, efficiency is about how much effective power is produced versus how much is
                             input. Input, in our case, is the rotating outrunner motor, and output is the resultant thrust
                             that is created. Efficiently operating propellers depend on an optimal angle of attack (AOA),
                             which is mainly a function of how fast the propeller is rotating and how much power is being
                             generated. In complex airplanes, the propeller AOA is adjustable; however, in our case, the
                             propellers have a fixed pitch, or AOA. The AOA is set by the manufacturer in a compromise
                             setting that tries to optimize efficiency for the expected operating range. There is really
                             nothing you can do to improve propeller efficiency other than to try different models that
                             have been designed to closely match your requirements. I think that the propellers provided
                             in the Elev-8 kit are adequate to do what is needed. They are also relatively inexpensive,
                             which is a key consideration, since you will need to replace them after flight mishaps.
                                Selecting a properly sized propeller is an important activity and a topic that has some
                             degree of anecdotal qualities associated with it. Everyone has an opinion on this topic so I
                             will offer some general guidelines:

                                 •  Thrust is proportional to the propeller surface area; therefore, larger propellers
                                    mean more thrust. When compared to the small-diameter propellers, the large ones
                                    also need more power in order to spin and achieve the same angular velocity.
                                 •  Conversely, small-diameter propellers need to spin faster to create the equivalent
                                    thrust of a large-diameter propeller.
                                 •  Quadcopters tend to hover more than to fly in straight lines. A smaller pitch, or
                                    AOA, is better suited for hovering than for aerobatic operations.
                                 •  Propellers should always be balanced to reduce vibrations. Investing in a quality
                                    propeller balancer is a good idea.
                                 •  Carbon-fiber propellers are stronger than and vibrate less than plastic propellers.
                                    Unfortunately, they cost quite a bit more than the plastic. Hold off on this investment
                                    until you improve your flying skills and lessen the amount of propeller damage.

                                Table 5.5 shows some standard propeller sizes used in quadcopters to aid you in selecting
                             a propeller. It is very important to determine what functions you want your quadcopter to


                               Model      Diameter   Pitch   Description
                               APC 1047   10         4.7     Popular size for midsized quadcopters. This is the
                                                             type used in the Elev-8
                               RPP 1045   10         4.5     Another popular size for midsized quadcopters
                               EPP 1245   12         4.5     Large propeller suitable for larger quadcopters
                               EPP 0938   9          3.8     Small propeller suitable for small quadcopters
                               EPP 0845   8          4.5     Small propeller often used on small quadcopters

                             Table 5.5  Standard Quadcopter Propellers
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