Page 52 - Chemical engineering design
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                                       FUNDAMENTALS OF MATERIAL BALANCES
                   For a steady-state process the accumulation term will be zero. Except in nuclear processes,
                   mass is neither generated nor consumed; but if a chemical reaction takes place a particular
                   chemical species may be formed or consumed in the process. If there is no chemical
                   reaction the steady-state balance reduces to
                                             Material out D Material in
                   A balance equation can be written for each separately identifiable species present, elements,
                   compounds or radicals; and for the total material.


                   Example 2.1

                   2000 kg of a 5 per cent slurry of calcium hydroxide in water is to be prepared by diluting
                   a 20 per cent slurry. Calculate the quantities required. The percentages are by weight.


                   Solution

                   Let the unknown quantities of the 20% slurry and water be X and Y respectively.
                     Material balance on Ca(OH) 2
                                                     In       Out
                                                     20            5
                                                   X     D 2000 ð                           a
                                                     100          100
                     Balance on water
                                            100   20            100   5
                                         X           C Y D 2000                             b
                                              100                 100
                     From equation  a  X D 500 kg.
                     Substituting into equation  b  gives Y D 1500 kg
                   Check material balance on total quantity:
                                                 X C Y D 2000

                                             500 C 1500 D 2000, correct


                             2.4. UNITS USED TO EXPRESS COMPOSITIONS
                   When specifying a composition as a percentage it is important to state clearly the basis:
                   weight, molar or volume.
                     The abbreviations w/w and v/v are used to designate weight basis and volume basis.


                   Example 2.2

                   Technical grade hydrochloric acid has a strength of 28 per cent w/w, express this as a
                   mol fraction.
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