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Chapter 13 – DRILLING PROBLEMS AND SOLUTIONS                     311






                 About 10 bbl of diesel is pumped as a spacer ahead, followed by the DOB
                 slurry, and then another 10 bbl of diesel behind. Fresh water is pumped
                 behind the diesel. The plug is pumped down the drillstring to the loss zone.
                 As the water behind exits the drill bit, the larger annular capacity allows
                 the water to mix with the DOB slurry. Any water already present in the
                 loss zone will also mix with the slurry, hydrating the bentonite. Water can
                 be pumped ahead of the first diesel spacer if desired (e.g., if oil mud is in

                 use), in which case the diesel spacer ahead might be increased in volume.


                    Curing total losses with cement


                    The best lost circulation material for severe to total losses is cement.
                 There are two keys to success that the procedure must aim for:


                     1.  Sufficient cement must be placed in the loss zone immediately
                        around the wellbore.
                     2.  The cement must not move away from the near-wellbore zone
                        while it sets.
                    Many times, a small volume of cement is used, and the subsequent
                 actions almost guarantee that the cement will move away from the
                 wellbore after placing. Here is an outline procedure that has worked well

                 in the field:
                     1.  Drill right through the loss zone so that it is completely
                        penetrated first, if it is possible and if it can be done safely.

                     2.  Position drillpipe just above the top of the loss zone.
                     3.  Pump a large quantity of lightweight extended cement slurry
                        (about 200 bbl).

                     4.  Pump a large quantity of neat cement, which ideally incorporates

                        polypropylene fibers in the slurry (about 100 bbl or so). The
                        slurry should be designed so that the compressive strength when
                        set will be less than the formation compressive strength. This is
                        to avoid the drill bit from drilling an unintended sidetrack away
                        from the wellbore. If the fibers plug off against the formation


                        face, that is fine—it will prevent the earlier slurry from moving
                        away from the wellbore.









        _Devereux_Book.indb   311                                                 1/16/12   2:13 PM
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