Page 242 - Fluid Catalytic Cracking Handbook
P. 242

210    Fluid Catalytic Cracking Handbook

   • Specifications and standards
   • Cost estimate
   • Project schedule

 Detailed Engineering

   In the detailed engineering stage, the mechanical design of various
 components is finalized so that the equipment can be procured from
 the qualified vendors and the field contractor can install it. In preparing
 construction-issue drawings, the designer should pay special attention
 to avoiding field interference and allowing sufficient clearance for
 safety, operability, and maintainability.
   To ensure project-related safety, health, and environmental issues
 have been identified and resolved, the refiner should have in effect
 a process safety program that confirms the project complies with
 OSHA requirements.
   Procurement of materials in a timely fashion is a necessary part of
 detailed engineering. Successful procurement requires:
   • Early involvement of the procurement team
   » Identification of long-lead and critical items
   • Identification of "approved" vendors
   • Identification of appropriate specification standards
   • Competitive bid evaluation based on quality, availability, and price
   • Establishment of a quality control program to cover fabrication
     inspection
   « Establishment of an expediting system to avoid unnecessary delays

 Pre-construction

   Activities performed in the pre-construction or pre-turnaround
 stage are essential to the success of the project. Some of the key
 activities are:

   • Finalizing the project strategy plan
   • Determining required staffing
   • Identifying lay-down needs and securing specific areas
   • Performing the detailed constructibility study
   • Identifying additional resources, such as special equipment or
     special skills
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