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448                            Fundamentals of Water Treatment Unit Processes: Physical, Chemical, and Biological



            the longest filter run. The answer depends on raw-water  14.5.2.1  SR Ranch, Colorado
            characteristics, which may vary seasonally. Other questions  The SR Ranch in Colorado had been using a 38 L=min
            may relate to the effect of increasing HLR on the economics  (10 gpm) diatomite filtration system starting about 1970.
            of operation and on effluent quality. The headloss versus time  The raw-water source was the Boyd Hanson Feeder Canal,
            curves are of interest for each HLR so that the effect of  near Loveland, Colorado, which was snow-melt water. The
            increasing HLR can be anticipated. The pilot study can also  turbidity range was 2.3–6.7 NTU during the period of testing,
            provide guidelines for pre-coat and body feed and whether to  which was typical during most of the year. Excursions to
            add alum or a polymer for short periods, for example, in  30 NTU may occur, however, during spring runoff. Cysts of
            responding to a turbidity event such as after a rainfall. In  G. lamblia have been found in the canal. The system was
            addition to its utility in design, a pilot plant can serve as a  operated about 8 h=day with storage used to meet the off-line
            continuing tool for operation and may be retained on-site  demand of about 30–50 persons. The equipment was a U.S.
            usually for a nominal cost.                        Army Erdlator system that had been obtained as military
                                                               surplus. The unit had supplied field troops with drinking
            14.5.1.1  Functional Relationships
                                                               water from surface supplies. Since the system supplied  25
            The questions for a pilot plant study may be formulated in  persons, it was classified as a public water system under the
            terms of the operative variables, for example, as given in  1974 U.S. Safe Drinking Water Act and therefore was
            Section 14.3.2.1. In such a case, the dependent variables are  required to meet drinking-water standards. For diatomite fil-
            some function of the independent variables, that is,  tration, the turbidity standard was  1 NTU set by EPA and
                                                               adopted by the Colorado Health Department. At the time of

                . Effluent concentrations of selected contaminants  the investigation in 1984, the pressure tank was found to have
                . Rate of headloss increase                    a few pinpoint holes due to corrosion and a high rate of
                                                               headloss increase. The maximum pressure differential across
                     2                          3
                      . Raw water quality
                                                               the filter cake was DP(cake)   207 kPa (30 psi). The manage-
                     6 . Grade of diatomite     7
                     6                          7              ment was interested in updating the system and in operating
                     6 . Alum=polymer concentration  7
                  ¼ f  6                        7      (14:14)  parameters being defined for meeting drinking-water stand-
                     6 . HLR                    7
                     6                          7              ards. Since the SR Ranch had a limited budget, an exploratory
                     4 . W(precoat)             5
                                                               gratis study was undertaken by Mr. Ray McIndoe, then with
                      . C(bodyfeed)
                                                               Johns Manville in Denver and Mr. Alan Wirsig, a consultant
                                                               recently retired from Johns Manville.
            Empirical relationships generated from a pilot plant based on
            Equation 14.14 are necessarily limited by time and budget  14.5.2.1.1  Pilot Plant
            (a well-known truism), and so the study must be pared down  The pilot plant used to investigate the issues at SR Ranch was
                                                                                          2
                                                                                    2
            from including all of these variables. In paring down, know-  a Johns-Manville 0.091 m (1.0 ft ) stainless steel unit shown
            ledge of research and practice can serve as a guide, for  in Figure 14.15a. Figure 14.15b shows the same pressure
            example, diatomite grades for water treatment generally have  vessel=septum assembly with some of the adjunct instrumen-
            a size range of 18 < d(50) < 24; smaller causes excessive head-  tation required to perform the pilot plant study. Such instru-
            loss and larger does not, as a rule, remove sufficient turbidity.  ments include a raw-water screw-type metering pump, a raw-
                                                       2
            Also 2.44   HLR   4.88 m=h (1.0   HLR   2 gpm=ft ), with  water flow meter, a pre-coat tank and pump for circulation, a
            little effect on water quality if higher values are used. Whether  body-feed tank and metering pump, pressure gage for the
                                        2
            to use HLR   4.88 m=h (2 gpm=ft ) in sizing units involves  pressure vessel, air vent for the pressure vessel, a constant
            trade-offs between capital and operating costs (Box 14.4).  head overflow for the effluent, injection port in the raw-water
                                                               line, and sampling ports in the raw-water line and the effluent
                                                               line. The setup was moved from a laboratory at CSU to the
            14.5.2 CASES
                                                               field site adjacent to the Boyd Hansen Feeder canal, the water
            Two diatomite filtration pilot plant cases may illustrate the  source, requiring only a few hours for the move. The setup
            diversity of situations. Every case has a different aspect.  was essentially the same as required for a full-scale plant.
                                                                  Effluent turbidities   0.5 NTU for C512 and Hyflo and 0.7
                                                               NTU for Celatom FW20, with DP=Dt   5.5 kPa=h (0.8 psi=h)
                    BOX 14.4  PILOT PLANT STUDIES
                                                               for run length   207 kPa=5.5 kPa=h ¼ 38 h, which is much
              Pilot plant studies are common in the field of diatomite  longer than the needed 8 h. Effluent turbidity was 3.2 NTU for
              filtration. Skid-mounted units are available, as a rule,  the coarser grade, C545, which of course was not satisfactory.
              from manufacturers of equipment or diatomite produ-  Adding alum as a coating to the diatomite reduced markedly
              cers. In the case of cylindrical elements, however, a  the effluent turbidities for each of the grades, as expected,
              pilot plant must be fabricated. A pilot plant study can  without appreciable DP=Dt penalty. While simplicity of oper-
              either confirm that a contemplated design will perform  ation is a main goal in any diatomite system, the alum per-
              as intended or possibly save funds in construction.  formance provided knowledge that there is a ‘‘way out’’
                                                               should the need for lower effluent turbidities be necessary.
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