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                                           Basics of Pump Design

                                                             Basics of Pump Design  101


                                                       pump bhp   2544
                                   Minimum flow Q
                                                  m      T   60( /7.48)

                                                       317.2   pump bhp
                                                                                 (4.3)
                                                             T

                    where pump bhp   brake horsepower of the pump near the shutoff or
                                      no-flow condition
                                  T   allowable rise in temperature in °F of the water
                                      specific weight of the water at the inlet water
                                       temperature

                      The difficulty with this equation is getting the actual brake horse-
                    power consumed by the pump at very low flows. Some pump compa-
                    nies do publish pump brake horsepower curves down to zero flow.
                    Other equations that use pump efficiency have the same problem,
                    since the efficiency of a centrifugal pump approaches zero at very low
                    flows. If this information is not available, the pump company should
                    provide the minimum flow that will hold the temperature rise to the
                    desired maximum. The obvious advantage of the variable-speed pump
                    over the constant-speed pump appears here because there is much
                    less energy imparted to the water at minimum flows and speeds.
                      For most HVAC applications, there should not be temperature rises
                    in a pump higher than 10°F. Do not bypass water to a pump suction!
                    This continues to elevate the suction temperature. Bypass water
                    should be returned to a boiler feed system or deaerator on boiler feed
                    systems or to the cooling tower, boiler, or chiller on condenser, hot, or
                    chilled water systems. Since it is desired to maintain supply tempera-
                    ture in hot and chilled water mains, flow-control valves should be
                    located at the far ends of these mains to maintain their water tem-
                    perature. Usually, the heat loss or heat gain for these mains requires
                    a flow that is greater than that required to maintain temperature in
                    the pump itself.


                    4.9 Two Types of Centrifugal Pumps for
                    HVAC Service
                    As indicated earlier, there are two basic types of centrifugal pumps for
                    HVAC water systems. These are volute and axial-flow pumps. Volute
                    pumps are found in most of the low-flow applications, while axial-flow
                    pumps are used in the very high volume or low-flow, high-head appli-
                    cations. Chapter 5 will describe the various applications in detail.




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