Page 192 - Handbook of Thermal Analysis of Construction Materials
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Section 6.0 - Mineral Admixtures                             175


                                     High calcium fly ash and granulated blast furnace slag are cementi-
                              tious. Low calcium fly ash is termed a normal pozzolan. Condensed silica
                              fume and rice husk ash are highly pozzolanic. Slowly cooled blast furnace
                              slag, bottom ash, and field burnt rice husk ash are weak pozzolans.


                              6.1    Fly Ash


                                     Fly ash contains about 15% crystalline material, the rest being an
                              amorphous material and carbon. The major crystalline materials in fly ash
                              are quartz, mullite, hematite, and magnetite. The reactivity of fly ash
                              depends on the loss on ignition, fineness, and mineralogical and chemical
                              composition. The pozzolanic activity also depends on the mineralogy of
                              coal and on the glassy or non-crystalline structure of fly ash.
                                     Fly ash may be used as a replacement of cement or fine aggregate
                              or as an additional component at the concrete mixing plant. Fly ash has been
                              used up to 60% replacement of cement. Addition of fly ash reduces the
                              water requirement for a particular consistency or flow. Low calcium fly ash
                              acts largely as a fine aggregate initially, but with time will react to
                              pozzolanic compounds. High calcium fly ash participates in the early
                              cementing reactions. Partial replacement of fly ash results in the reduction
                              in temperature rise in fresh concrete due to the reduction in the heat of
                              hydration.
                                     The rate of strength development in fly ash concrete depends on the
                              type of fly ash, temperature, and curing conditions. Concrete containing
                              50% low calcium fly ash replacement and a superplasticizer is capable of
                              developing 60 MPa compressive strength at 28 days and 20–30 MPa in 3
                              days. Beyond 7–8 weeks, all concrete mixes containing fly ash show
                              strength comparable to concrete mixes having an equal cement content. At
                              early ages, concretes containing 50% replacement are more permeable than
                              concrete without them. The trend reverses after about 180 days because of
                              the pozzolanic activity of the fly ashes. [83]  The sulfate resistance of concrete
                              is enhanced by adding fly ash to concrete.
                                     In 1985, Malhotra and others initiated studies on structural con-
                              crete incorporating more than 50% low calcium fly ash. [84][85]  This was
                              achieved by using a higher than normal dosage of superplasticizer. The high
                              volume fly ash exhibits a 1-day strength between 5 and 9 MPa. The later age
                              compressive strength reaches 60 MPa at one year. Compressive strength of
                              more than 90 MPa have been reported on test cylinders and drilled cores
                              from various concrete monoliths. [86]
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