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Standard Test Methods  145


            4.4  Standard Test Methods for
            Adhesive Joints
            The physical testing of standard adhesive joints provides a method of
            comparison for materials and processes that are being evaluated.
            Standard tests also provide a means to control the adequacy of the
            bonding process, once it is established, and of assessing its confor-
            mance to specification.
              Standard test methods are only useful if they can be reproduced. It
            is important that the same results can be measured by both the ad-
            hesive developer and the end-user. It is also important that the results
            are reproducible with time and with different testing personnel. The
            accuracy and reproducibility of test results depend on the conditions
            under which the bonding process is performed. The following variables
            must be strictly controlled.

            1. Procedures for cleaning, etching, and drying the surface of the sub-
               strates prior to application of adhesive.
            2. The time between surface preparation and application of adhesive
               and the environmental conditions present during this period. This
               includes the temperature and percent relative humidity. Usually
               standard atmospheric conditions are specified (73.5    2 F and 50
                 4% relative humidity).
            3. Complete procedures for mixing the adhesive components.
            4. Conditions and methods for application of the adhesive to the sub-
               strate surface.
            5. Curing conditions, including the pressure, temperature, and time
               of the curing cycle. It should be specified whether or not the tem-
               perature is measured within the glue line, or on some other point
               on the substrate, or at some location within the curing oven. The
               temperatures could vary significantly at these different locations
               depending on the weight and size of the assembly. When an ad-
               hesive producer specifies a temperature and time for cure, it refers
               to the conditions of the actual adhesive within the bond-line.
            6. Conditioning procedures for specimens after curing and prior to
               testing.
            7. The rate at which the sample is loaded during test. Peel and impact
               tests especially are dependent on the speed at which the sample is
               tested.

            A standard test report usually documents the resulting measurements
            such as tensile shear strength, peel strength, etc. It should also indi-
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