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Welded Joint Design and Production

                    236   Chapter Three

                    second phase of SAC research, also funded by FEMA, began in 1996
                    and was expected to continue through 1998. Additional information is
                    expected from these studies.
                      The principles contained in this section are generally based upon
                    well-founded engineering principles. However, not all of the recom-
                    mendations based upon these principles have been subject to testing.
                    Application of this information to a specific project is necessarily the
                    responsibility of the engineer of record.

                    3.9.2 General review of welding
                    engineering principles
                    For dynamically loaded structures, attention to detail is critical. This
                    applies equally to high-cycle fatigue loading, short-duration abrupt
                    impact loading, and seismic loading. The following constitutes a
                    review of basic welding engineering principles that apply to all con-
                    struction, but particularly to seismic applications.

                    Transfer of loads.  All welds are not evenly loaded. This applies to
                    weld groups that are subject to bending as well as those subject to
                    variable loads along their length. A less obvious situation occurs when
                    steels of different geometries are joined by welding. A rule of thumb is
                    to assume the transfer of force takes place from one member, through
                    the weld, to the member that lies parallel to the force that is applied.
                    Several examples are illustrated in Fig. 3.23. For most simple static
                    loading applications, redistribution of stress throughout the member
                    accommodates the variable loading levels. For dynamically loaded
                    members, however, this is an issue that must be carefully assessed in
                    the design. The addition of stiffeners or continuity plates to column
                    webs helps to unify the distribution of stress across the groove weld.
                    Notice that the distribution of stress across the groove weld joining a
                    beam to an I-shaped column is just opposite that of the same beam
                    joined to a box column.
                    Minimize weld volumes. A good principle of welded design is to always
                    use the least amount of weld metal possible for a given application.
                    Not only does this have sound economic implications, but it reduces
                    the level of residual stress in the connection. All hot expanded metals
                    will shrink as they cool, inducing residual stresses in the connection.
                    By reducing the volume of weld metal, these tendencies can be mini-
                    mized. Details that will minimize weld volumes for groove welds gen-
                    erally involve minimum root openings, minimum included angles,
                    and the use of double-sided joints. Taken to the extreme, however,
                    these approaches may violate the principles outlined in “Provide
                    Ample Access for Welding” section. By reducing the shrinkage stress,
                    distortion and cracking tendencies can be minimized.




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