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Master Data in Warehouse Management       239



                           MASTER DATA IN WAREHOUSE
                       MANAGEMENT

                       The key master data in warehouse management are material master and stor-
                       age bins. We examine these data types in this section.


                       MATERIAL MASTER

                       We have previously discussed the material master in the context of several
                       other processes. In these discussions we have explored several views, including
                       basic, purchasing, and sales. If a company stores a material in a storage location
                       that is associated with a warehouse, then it must include additional data in the
                       master record for that material. These data are included in the warehouse
                       management view of the material.
                           Recall that master data are typically defi ned for specifi c organizational
                       levels. The organizational levels relevant to the warehouse management view
                       of master data are warehouse, plant, and storage type. A warehouse is required;
                       that is, materials must be defi ned for each warehouse. However, plant and stor-
                       age type are optional and are included only when the warehouse data for the
                       material are different in different plants or storage types. Three types of data
                       are relevant to the warehouse management view:
                          •  Basic data
                          •  Data used in defi ning stock placement and removal strategies
                          •  Data regarding the storage bins where the materials will be stored
                           Basic data are relevant to all processes, as we discussed in Chapter 2.
                       Some of these data, however, are redefi ned for WM. An example is the ware-
                       house management unit of measure, which can be different from the base unit
                       of measure discussed in Chapter 2. For example, a material can have a base unit
                       of measure in single units (e.g., one helmet) but be managed in larger quanti-
                       ties (e.g., box of dozen helmets) in the warehouse. Data related to placement
                       and removal strategies indicate priorities and sequences in which the storage
                       types, storage sections, and picking areas are to be searched. Bin-related data
                       indicate which bins are to be used to store materials as well as the minimum
                       and maximum quantities allowed in the bins.


                        Demo 7.4:  Review WM view of material master



                       STORAGE BINS
                       Storage bins  are the smallest unit of space in a warehouse. They are the
                       areas where materials are physically stored. Storage bins can vary in size from
                       small containers (for nuts and bolts) to large areas for bulky materials (pallets
                       of soft drink cases). They can be containers on shelves or designated spaces
                       on a warehouse fl oor where pallets of materials are stored. Storage bins have
                       unique addresses that identify their location in a warehouse. These addresses
                       are frequently based on a coordinate system. In a shelf storage environment, for
                       example, a bin address can include a row (or an aisle) number, a stack number,
                       and a shelf number. Consider a library that has rows of shelves that hold books,






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