Page 297 - Machinery Component Maintenance
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Balancing of Machinery Components   279

                    1.  Mount the adapter to the workpiece shaft using a full key  in the
                       shaft keyway and fill the half-key void in the opposite side of  the
                       adapter with a half-key (see Figure 6-22B). Balance the assembly
                       by  adding balancing clay to the workpiece.
                    2.  Index the adapter  180” on rotor shaft (see Figure 6-22C). If  the
                       adapter is out of balance, it will register on the balancing machine
                       instrumentation. Note the gram-inch unbalance value in the plane
                       closest to the adapter. Eliminate half of the indicated unbalance by
                       adding clay to the adapter, the other half by adding clay to the work-
                       piece.
                    3.  Index the adapter 180” once again, back to the position shown in
                       Figure 6-22,  and  check unbalance indication.  Repeat  correction
                       method outlined above. Then replace clay on adapter with perma-
                       nent unbalance correction, such as drilling, grinding, etc., on oppo-
                       site side.

                    If it is not possible to reduce the unbalance in the adapter to a satisfac-
                  tory level by this method, it is an indication that the tolerances on fit di-
                  mensions are not  adequate.
                    This is the method most commonly used in European industry. Shafts
                  are balanced with full keys and mating components without a key. To bal-
                  ance the end-drive adapter using this method, proceed as follows:

                     1.  Place a full key into the keyway of the workpiece shaft (see Figure
                       6-23A). Mount adapter to the workpiece shaft, leaving the opposite
                       half-key void in the adapter empty (see Figure 6-23B). Balance the
                       assembly using balancing clay.
                    2.  Follow the index balancing procedure outlined in paragraphs 2 and
                       3 of the half-key method.


                                           Balancing Arbors

                  Definition

                    A balancing arbor (or mandrel) generally  is an  accurately machined
                  piece of shafting on which rotors that do not have journals are mounted
                  prior to balancing.  Flywheels, clutches, pulleys and other disc-shaped
                  parts fall into this category. Arbors are employed on horizontal as well as
                  vertical balancing machines. Particularly when used on the latter, they
                  are also referred to as “adapters,” “fixtures,” or “tooling.”
                    Since an arbor becomes part of the rotating mass being balanced, sev-
                  eral criteria must be carefully observed during its design, manufacture,
                  and use.
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