Page 203 - Pipeline Pigging Technology
P. 203

Pipeline  Pigging  Technology


             NKK REPORTED         INVESTIGATED              RESULTS

         Metal Loss  Number     Wall    Number      Actual   Number  Percent
           %of         of        Loss    Pound     Wall  Loss  Found
         Plpewall    Locations  Found   Measured

        >40%                    >40%      4        >40%        1       25
                                                  20-40%       1       25
                                                  10-20%       1       25
                                                   <10%        1       25
        20-40%       120        20-40%   81        >40%        3        4
                                                  20-40%      47       58
                                                  10-20%      28       35
                                                   <10%        2        2
                                                  No Data*     1        1
        10-20%       289        10-20%  195        >40%        0        0
                                                  20-40%     24        12
                                                  10-20%     1 14      58
                                                   <10%      46        24
                                                  No Data*    1 1       6
        TOTALS       413                280




        *  These  locations were  field Inspected prior to the receipt of the pig data.  Therefore, a
          measurement  was not possible for  each discrete point indicated by the pig contractor.


                            Table 3.  1989  NKK data.

      is sand blasted to near-white condition, after which the pipe wall is outlined
      with  a  grid  and  measurements of  the  pipe  wall  thickness  is  taken with
      ultrasonic hand-held detectors and pit gauges.
        Upon completion of all measurements and inspection, the pipe is recoated
      with Carboline 3 76 epoxy phenolic, and retaped with Raychem  HTLP-80\
      the  cathodic  protection  is reconnected  and  the  pipeline  is reburied.  Full-
      encirclement sleeves are installed where a repair is required.
        The data collected from these excavations provides for an opportunity to
      make comparisons with the predicted pig reports. Alyeska prioritizes excava-
      tions of the pipeline where pipe-wall thinning and operating pressure provide
      the  least safety  margin permitted under the  Department of Transportation
      Code of Federal Regulations, Part  195.
        Most of the reported pig anomalies show minimal wall thinning (less than
      20%)  which would  not  require  pipeline  excavation for  some  time. These

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