Page 398 - Practical Well Planning and Drilling Manual
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Section 3 revised 11/00/bc  1/17/01  12:00 PM  Page 374








                      [     ]   Practical Wellsite Operations
                       3.3.7



                           Run in with the next bit and wait above the top of cement. Check
                       the surface samples. Once the cement has developed enough strength
                       to drill through, continue drilling ahead.
                           In severe cases, an Expandable Slotted Liner™ from Petroline
                       could be considered. This is set in place across the enlarged zone, an
                       expander plug is pulled through it to expand it, and it is cemented
                       in place.



                       3.3.7.  Making Connections to Minimize Wellbore Instability and Losses

                           Surge and swab pressures can be seriously detrimental to your
                       wellbore. A surge pressure occurs when a temporary increase in pres-
                       sure is exerted on the formation; a swab pressure occurs when a tem-
                       porary decrease occurs.
                           These pressure fluctuations are especially damaging in naturally
                       fractured formations but can also destabilize nonfractured shales. It is
                       often not recognized that how you stop the pumps is almost as impor-
                       tant as how you start them up.
                           Starting the pumps. Kick in one pump at a few strokes a minute
                       (say about 10-15% of your normal drilling flow rate). Watch for stand-
                       pipe pressure and returns—you should see some pressure first then
                       flow starting. Once you have pressure and returns, kick in the second
                       pump to the same speed. Let the pressure stabilize. Smoothly increase
                       pump speed over about 20-30 seconds to the desired flow rate (more
                       slowly in critical hole sections).
                           Stopping the pumps. Do not wind both pump controls right away
                       to zero unless you are stopping the pumps for a potential kick. Reduce
                       flow rate first to around 75%. Wait until you see a decrease in flow on
                       the flo-sho (note approximately how long this takes), then come down
                       to 50%. Wait as long as you had to wait the first time, then reduce flow
                       rate down to 25%. Wait the same time again then shut off completely.

                           Significant surge pressures can be created by running in too fast or
                       starting up the pumps too quickly. The amount of pressure increase on
                       a connection will depend on how fast the pumps are started up, depth
                       (i.e., inertia of the weight of mud in the annulus), mud density, mud
                       gel strength, mud rheology, and hydraulic diameter (which is related to


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