Page 423 - Practical Well Planning and Drilling Manual
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Section 3 revised 11/00/bc  1/17/01  12:00 PM  Page 399








                                                                       Cementing  [     ]
                                                                                  3.5.3



                       3.5.3.  Preparation for Cementing

                           Well before the cement job, calculate the volumes of slurries
                       required and the materials needed to mix these. Have the cementer do
                       the same, then compare the calculations and sort out any discrepan-
                       cies. Check that all the required materials are on site or can be ordered
                       in time.
                           The cement recipe needs to be tested in town with samples of mix
                       water and cement from the rig. Ensure that these are sent to town in
                       sufficient quantity. When the bottom hole temperature is available
                       from the logs, check this against the assumed BHST for the slurry
                       design, and if there is more than 3-4° difference then mention this to
                       the drilling office on the next call.
                           About twelve hours before you anticipate the cement job will
                       start, have the cementer test run the pump and mixing equipment. Do
                       everything possible to minimize delays on the job once cement is
                       being mixed. When this has been done (perhaps while the casing is
                       being run), have a meeting with the cementer, mud technician,
                       drilling engineer, possibly the toolpusher, and/or any other supervi-
                       sors involved in the cement job. Talk through the whole program and
                       encourage suggestions. Then write out a procedure and give a copy to
                       all the supervisors. This avoids confusion during the job and leaves
                       you as free as possible to supervise the cementing and sort out prob-
                       lems as they occur. It is important to delegate tasks to the supervisors
                       available to you.
                           Make a final check that the cement plugs, etc. are on the drillfloor
                       ready to use, stored somewhere safe from accidental damage. Take mud
                       density readings with both normal and pressure balance; any difference
                       between the two will be due to mud aeration. You can run the degasser
                       if necessary to reduce this, since mud aeration will reduce pump volu-
                       metric efficiency.
                           If possible, check the volumetric efficiency of the rig pumps by
                       pumping from the suction tank to another tank and comparing actual
                       strokes with actual volume pumped (use 50 bbls or more). On a long
                       casing string, a difference of 0.5% on volumetric efficiency will make a
                       difference of more than the shoetrack volume over the full casing
                       capacity. To get the best chance of bumping the plug without risking
                       over displacement, the true volumetric efficiency of the mud pumps


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