Page 35 - Reciprocating Compressors Operation Maintenance
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22    Reciprocating  Compressors:  Operation and Maintenance







                                   Isothermal Compression
                                    Adiabatic Compression


                                      Area represents
                                      power saved by
                                      two staging
                                      Combined card on a two
                                      stage reciprocating  unit
                                      with perfect interceding










                                     Volume
         FIGURE   1-12. Theoretical combined  indicator  card  of a two-stage positive
         displacement compressor with perfect interceding.


         rocating unit, all cylinders are commonly combined into one unit assem-
         bly and driven from  a single crankshaft.
            For reciprocating compressors,  multistaging is used

            1. To save power.
            2. To limit gas discharge  temperature.
           3. To limit pressure differential.

           Power saving has been demonstrated by the indicator card in Figure  1-8.
         Because  there  is intercooling  between  stages,  there  is a reduction  in the
         maximum   gas discharge  temperature.  Limitation  of maximum  discharge
         temperature is particularly important for safety  when holding  air in  large,
         high  pressure  compressors  where  distortion  of  cylinder  parts  may  be a
         problem.  This  is  true even  though  the  gas  may not  become  appreciably
         more hazardous when heated.
           The  limitations imposed  by high pressure  differentials involve avoid-
         ance of excess strain in the frame,  running gear, and other parts. This is a
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