Page 171 - The Green Building Bottom Line The Real Cost of Sustainable Building
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150  CHAPTER 5



                       Other tenants, such as Panera Bread Company and Grand Harbour, worked with us
                     to modify their base lighting plan to include almost all high-efficiency fluorescent
                     light fixtures, which helped our building program meet Abercorn Common’s overall
                     environmental goals.
                       Over the course of the renovation, we demolished over 45,000 square feet of build-
                     ings (the unwanted portions of the existing shopping center). This included the front
                     sections of two buildings, three retail buildings, an auto repair shop, two auto show-
                     rooms, and a restaurant. Most of this demolished material and the construction debris
                     from redevelopment was either recycled or reused. In the end, we diverted over 80
                     percent of typical construction waste (weight by volume) from the local landfill. This
                     equates to over six thousand tons of material.
                       One interesting reuse effort we accomplished was the on-site production of our
                     graded aggregate base (GAB). We brought a machine to the site to convert (crush) the
                     block, brick, cement, and mortar from the demolished buildings into GAB and used
                     the new material as the base for the asphalt parking lot. It would have cost $50 a ton
                     to dispose of the debris plus the wasted use of front-end loaders, dump trucks, and
                     fuel. At the time, we estimated the cost of setting up the on-site crushing station would
                     cost about the same as hauling and dumping the debris and purchasing new materials.
                     It was a wash financially, but environmentally, we saved big.
                       Prior to demolishing the first building, we compared a proposal to demolish all struc-
                     tures with machinery and haul the debris to the dump with a proposal to hire a local
                     company to disassemble the buildings by hand and salvage the reusable materials. We
                     decided to go with the latter choice and were very pleased with the results. Though it
                     took almost four times as long to demolish all the structures by hand, the cost to us was
                     the same, as we had time in the schedule to allow for a longer demolition period. The
                     crew was able to salvage a variety of materials for reuse, including the wooden roof
                     trusses from the old Western Auto store, three-inch-thick tongue-and-groove cedar roof
                     planks, piles and piles of old pine paneling, stacks of framing lumber, and tons of block.
                     When all was said and done, we saved tons of useful material from the landfill, and we
                     provided employment for several men for over a month. I liked the idea of our money
                     going to pay workers rather than paying a landfill for dumping privileges.
                       Over 70 percent (by cost) of the more than $2.5 million of new materials and prod-
                     ucts we used on the project were manufactured within 500 miles of the site, including
                     pipes, structural steel, metal framing, insulation, stucco, concrete, asphalt, glazing, and
                     gypsum board. Using materials and products manufactured close to the site significantly
                     reduces indirect emissions associated with transportation, supports local businesses, and
                     keeps money in local communities. Also, on average, those materials contained 20 per-
                     cent (by cost) recycled content (both post-consumer and post-industrial).
                       Circuit City chose to become an Abercorn Common tenant and to participate in the
                     LEED Core and Shell program. However, they chose to use their own contractor, engi-
                     neer, and architect for the building, and their architect and engineer became LEED
                     accredited.  The Circuit City design team followed the Abercorn Common design
                     team’s specs and complied with the LEED Core and Shell rating system. They started
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