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Planning and Safety Considerations for Trenchless Installation Methods   379


     9.3 Trenchless Safety Considerations
          There is no doubt that a safe project starts in the planning and design
          phase. Considering trenchless projects are “engineered” jobs with more
          skilled and trained workers than conventional open-cut construction,
          they provide more opportunities for safe operations. Construction
          traditionally has been one of the most dangerous types of work, third
          after mining and agriculture.
             In 1970, U.S. Congress passed the Occupational Safety and Health
          Act (OSHAct). This legislation became law on April 28, 1971, and it
          had a significant impact on the construction industry. According to
          OSHAct, the employer has an obligation to provide a place for
          employee that is free from recognized hazards and meets the OSHA
          standards. The employees must comply with the rules, regulations,
          and standards applicable to their type of work.
             While the use of trenchless technology is steadily increasing,
          many municipalities, pipeline and utility owners, continue to
          award construction contracts to companies using open-trench
          method; a method that potentially can be hazardous for both work-
          ers and the general public. In fact, the OSHA excavation standard
          was revised in 1989 because excavating is one of the most danger-
          ous of all construction operations. More workers are killed or seri-
          ously injured in and around excavations than in most other phases
          of construction work. Once a trench is opened, it requires the use of
          protective systems, such as shoring and trench boxes to prevent
          cave-ins and trench collapses. The trenches for sewer, water, and
          other pipelines represent the greatest concern for cave-ins because
          of the excavation in urban environments. Sewer lines are typically
          installed at depths of 8 to 15 ft, with some installations as deep as
          40 ft. Water lines are typically installed at depths of 4 to 5 ft, and
          sometimes deeper installations are normal. Gas lines, electric, tele-
          phone, and other conduits and cables tend to be placed in shallow
          trenches of about 2 ft deep, but most of the times they require a
          minimum of 3 to 4 ft of cover, depending on the location and regu-
          latory considerations.
             According to data from the U.S. Bureau of Labor Statistics,
          between the years of 1992 and 2002, 384 construction workers were
          killed by trenching-related injuries, an average of 35 per year (see
          Table 9.2). In most cases, a cave-in was the main event leading to the
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          death. Depending on the soil type and moisture content, one yd  of
          soil can weigh between 3000 and 4000 lb.
             Compared to trench excavation, trenchless safety is negatively
          affected by several factors, such as
              •  Lack of formal safety training: Usually workers and operators
                 switch back and forth between jobs that may include both tra-
                 ditional open-cut and trenchless work. Additionally, workers
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