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34          Wastewater Solids Incineration Systems




                        • Ash ultimate analysis—up to 14 significant constituents.
                        • Ash fusion temperature—performed in oxidizing and reducing atmospheres.


                        The ASTM proximate and ultimate analysis tests were originally developed
                    for coal.
                        When applied to fuels such as WWTP residuals or biomass, modifications to
                    these procedures are sometimes necessary. One study resulted in the recommenda-
                    tion to reduce the temperature used when determining the ash ultimate analysis in
                    order to eliminate erroneous results because of the volatilization of some of the alkali
                    fractions (Miles et al., 1996). Unfortunately, no similar study exists for WWTP resid-
                    uals. Until additional data are developed, the modified biomass analysis procedure
                    is recommended.
                        Because of the wide variability between incoming streams of WWTPs and differ-
                    ences between wastewater processes, actual equipment designs or modifications
                    based on values published in the literature are generally not worthwhile. In many
                    cases, this practice can lead to inaccurate conclusions. WWTPs should take an ade-
                    quate number of samples to cover seasonal variations and use a sampling technique
                    that ensures a good composite. These practices are almost as important as obtaining
                    a proper laboratory analysis on feed cake from a particular site. When wet weather
                    flows are known to cause a variation in the ratio of ash to volatiles, fuel analysis
                    during both wet and dry periods is recommended. Because of daily variations due to
                    stratification in tanks or other changes in operation, taking a series of samples
                    throughout the week or on different days over a multi-week period for analysis is
                    recommended. Typically, analysis of the volatiles (moisture, ash-free basis) varies
                    much less than one would expect, and multiple samples can yield a composite
                    number by averaging the results for the volatile fraction of the feed cake.
                        Most WWTPs routinely perform basic analyses for fixed and volatile solids, often
                    on a daily basis, which can be used to develop a powerful database of historical infor-
                    mation. The WWTP can use these data with the more comprehensive analyses per-
                    formed as a part of the incineration system design or operations process, or both.
                    This invaluable information can help pinpoint the true range of operation that the
                    incineration system will experience and can guide the designer in making provisions
                    for the degree of process flexibility needed in the incineration system. The sampling
                    program should be customized to reflect the characteristics of the specific plant.
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