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Section 3.3  Irons and Steels                                                77






























            Figure 3.8 Steel microstructures: ferrite-pearlite structure in normalized AISI 1045 steel (left),
            with ferrite being the light-colored areas, and pearlite the striated regions; quenched and
            tempered structure in AISI 4340 steel (right). (Left photo courtesy of Deere and Co., Moline, IL.)

            vehicles. High-carbon steels are limited to uses where their high hardness is beneficial and the low
            ductility is not a serious disadvantage, as in cutting tools and springs.
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               In quenching and tempering, the steel is first heated to about 850 C so that the iron changes to
            the FCC phase known as γ -iron or austenite, with carbon being in solid solution. A supersaturated
            solution of carbon in BCC iron is then formed by rapid cooling, called quenching, which can be
            accomplished by immersing the hot metal into water or oil. After quenching, a structure called
            martensite is present, which has a BCC lattice distorted by interstitial carbon atoms. The martensite
            exists either as groupings of parallel thin crystals (laths) or as more randomly oriented thin plates,
            surrounded by regions of austenite.
               As-quenched steel is very hard and brittle due to the two phases present, the distorted crystal
            structure, and a high dislocation density. To obtain a useful material, it must be subjected to a second
            stage of heat treatment at a lower temperature, called tempering. This causes removal of some of
            the carbon from the martensite and the formation of dispersed particles of Fe 3 C. Tempering lowers
            the strength, but increases the ductility. The effect is greater for higher tempering temperatures and
            varies with carbon content and alloying, as illustrated in Fig. 3.9. The microstructure of a quenched
            and tempered steel is shown in Fig. 3.8 (right).

            3.3.4 Low-Alloy Steels
            In low-alloy steels, also often called simply alloy steels, small amounts of alloying elements totaling
            no more than about 5% are added to improve various properties or the response to processing.
            Percentages of the principal alloying elements are given for some of these in Table 3.5. As examples
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