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66                          Life Cycle Assessment of Wastewater Treatment


           4.5   AN LCA CASE STUDY OF BENEFICIAL REUSE
                 OF WASTE STREAMS WITHIN A MUNICIPAL
                 WASTEWATER TREATMENT PLANT

           4.5.1   a MeTropoliTan WasTeWaTer TreaTMenT planT
                  (MWTp) anD iTs WasTe sTreaMs
           The Metropolitan Wastewater Treatment Plant (MWTP) is located in St Paul, MN.
           It treats 250 million gallons of municipal wastewater per day with 98.9% pollutant
           removal efficiency (Metropolitan Council Environmental Services, 2014). The LCA
           study was assumed to be conducted within this real-life plant. The major solid waste
           flow at this plant is the vast amount of sludge, 265 dry tons daily, collected from the
           bottom of primary and secondary tanks. The currently practiced waste management
           of the sludge is anaerobic digestion and then landfilling. Besides sludge, the plant
           creates approximately 1 million gallons of centrate per day in the sludge dewatering.
           Currently, centrate is sent back to the aeration tank and combined into municipal
           wastewater. The characteristics of municipal wastewater treated at the plant, cen-
           trate, and sludge can be found in Tables 4.1 and 4.2.
              As mentioned in Section 4.3.3, the centrate is a good nutrient source for oil-rich
           microalgae, which can be converted to algal biodiesel to replace petroleum-based fuels.
           The algal biofuel production can benefit not only the environment but also the wastewa-
           ter treatment plant by saving energy or compensation by selling biofuels to the market.
           Therefore, this study proposed to integrate centrate algal biofuel production into the
           existing sludge digestion to produce more bioenergy for the MWTP. In addition, the
           study proposed to use digestate as land nutrients instead of dumping it in landfills.
              The process integration of the waste treatment system is shown in Figure 4.5. The
           sludge collected at the bottom of the sludge-thickening tank was assumed to be con-
           verted to biogas through conventional anaerobic digestion. The biogas created was
           cleaned and used to generate electricity and heat in turbines. The centrate collected
           from the biosolids dewatering was assumed to grow algae in the PBRs. In addition,
           the supernatant from digestion and sludge thickening was also assumed to be sent
           to the PBRs to grow algae. Algae harvest from the PBRs was assumed to be dewa-
           tered in centrifuges and converted to algal biodiesel and glycerol with the wet lipid
           extraction technology. The non-lipid algae residual was assumed to be combined
           with sludge and digested to recover energy. Finally, the digested sludge and algae
           residual was dewatered in centrifuges and transported out for land application.


           TABLE 4.2
           Characteristics of Sludge from MWTP in St Paul, MN
                                                             Higher     Lower
                                                           Heating Value   Heating
               Proximate analysis (wt.%)  Elemental analysis (wt.%)
                                                            (HHV) (MJ   Value (LHV)
                                                                −1
                                                                            −1
           Moisture  Ash  Volatile  Fix C  C  H  N    O       kg )     (MJ kg )
           4.53     15.01  68.57  16.42  53.24  7.39  6.12  33.25  24.42  21.77
   80   81   82   83   84   85   86   87   88   89   90