Page 14 - Quick Guide to Welding and Weld Inspection by S.E. Hughes, Clifford Matthews
P. 14

A 10 Minute Guide

            SAW has an arc struck between a reel-fed consumable solid
            wire electrode and the workpiece. The arc is formed
            underneath a layer of flux and is therefore not visible to
            the operator. This is a deeply penetrating process requiring
            good penetration control. It has very fast deposition rates but
            is generally restricted to welding in the flat or horizontal–
            vertical positions (otherwise the flux would fall out).
            Spend four minutes reading through the welding processes,
            noting the differences and making sure you recognise the
            acronyms used for each process.
            2. Why use welding symbols? (one minute)
            Construction drawings need to pass on information clearly
            and within a limited space. Welding information is passed on
            by a method of conventions and symbols.
            Spend one minute looking over the different symbols for butt
            welds and fillet welds.
            3. What are codes and standards? (one minute)
            Construction codes and application standards contain the
            rules that must be followed when providing a specific product
            or service. They contain information on design, manufactur-
            ing method, acceptable materials, workmanship, testing
            requirements and acceptable imperfection levels. They do
            not contain all the relevant data required for the design,
            manufacture, testing and inspection but will reference other
            standards and documents as required.
            Spend one minute reading the definitions of codes and
            standards.
            4. What is welding procedure qualification? (one
            minute)
            Welding procedure qualification is carried out to prove that a
            welded joint meets the mechanical, metallurgical and physical
            properties required by a code or specification. It also enables
            repeatability by encouraging a systematic approach. The


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               Woodhead Publishing Ltd – A Quick Guide to Welding and Weld Inspection
            Data Standards Ltd, Frome, Somerset – 17/9/200900QG Welding Prelims.3d Page 13 of 14
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