Page 33 - Quick Guide to Welding and Weld Inspection by S.E. Hughes, Clifford Matthews
P. 33

A Quick Guide to Welding and Weld Inspection

            Equipment
            . Welding machines are in date for calibration or validation
              (welding machines with meters are normally calibrated
              while machines without meters are validated).
            . All ancillary equipment such as ovens, quivers, remote
              controls, torches, cables, etc., are in good condition.
            . Any heat treatment equipment is in good condition and in
              date for calibration if required.
            Materials
            . Verify the correct materials are being used and are in an
              acceptable condition.
            . Ensure the material certificates are the correct grade and
              the batch or heat numbers correspond to the actual
              material.
            . Verify the correct consumables (covered electrodes, wires,
              fluxes or gases) are being used and have been correctly
              prepared.
            . Verify any consumables certificates match consumables
              batch numbers.

            Safety
            . Ensure all safety precautions are being adhered to and that
              any work permits required are in place.
            . Ensure all electrical equipment is in date for test.
            . Ensure correct and sufficient ventilation is in place.
            . Ensure the correct PPE is being used.
            Weld joint preparation
            . Ensure the correct weld joint preparation has been formed
              in accordance with the specified procedure using an
              approved method (flame cut, ground, machined, etc.).
            . Ensure the joint is correctly sized (groove angles, groove
              radius, root face, etc.) and the fit-up is within tolerance
              (root gap, alignment, etc.) using correct restraints.
            . Ensure any required pre-heat is applied using the correct


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               Woodhead Publishing Ltd – A Quick Guide to Welding and Weld Inspection
            Data Standards Ltd, Frome, Somerset – 17/9/200902QG Welding chap2.3d Page 18 of 21
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