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05_chap_wang.qxd  05/05/2004  3:46 pm  Page 208
                    208                                                    Lawrence K. Wang et al.

                    Here,  the assumption is made that f is the fraction of flooding appropriate for the given
                    design. Using an f value of 0.6 in this example, the gas stream flow rate, G  , for the
                                                                                       area
                    cross sectional area determined above is
                                                    G    = f G                                 (9)
                                                      area   area, f
                    As also previously mentioned, the normal operating range for fraction of flooding, f, is
                    0.60–0.75. Therefore, the column (tower) cross-sectional area is

                                                 A     = G/(3,600G  )                         (10)
                                                  column         area
                    The diameter of the column (packed tower shown in Fig. 1b), D   , may now be
                                                                               column
                    determined:
                                        D     = [(4/π)(A   )] 0.5  = 1.13 (A  ) 0.5           (11)
                                         column       column          column
                    where D      is the column (tower) diameter (ft).
                            column
                       Now that the tower diameter is known, the height of the packed section, sufficient for
                    the needed removal efficiency, is determined. This packed height is determined from the
                    number of theoretical transfer units (NTU), which is multiplied by the height of transfer
                    unit (HTU).
                       The HTU is dependent on the solubility of the pollutant being treated in the scrubbing
                    liquor. Larger HTU values reflect more resistance to mass transfer by the pollutant
                    into the scrubbing liquor. HTU is given in feet and is expressed as N  or N , depend-
                                                                                 og    ol
                    ing on the limiting resistance to mass transfer in the system. In this example, where
                    a pollutant is being scrubbed from a gaseous stream, the gas film resistance (as
                    opposed to the liquid film) most likely controls mass transfer. So in this example, N
                                                                                               og
                    is used.
                       The height of the column (packed tower) in Fig. 1b is determined by
                                                  Ht     = N  × H                             (12)
                                                    column  og   og
                    where Ht      is the column (packed tower) height(ft), N is the number of gas transfer
                            column                                    og
                    units (based on overall gas film coefficients) (dimensionless), and H  is the height of
                                                                                 og
                    an overall gas transfer unit based on overall gas film coefficients (ft). The actual deter-
                    mination of N  is beyond the scope of this text. Because the solutions here are dilute,
                                 og
                    the N  is determined by
                         og
                                 N  = ln {[(HAP / HAP ) (1 − (1/AF)) + (1/AF)]} / (1 − 1/AF)  (13)
                                  og          e      o
                    where: HAP is the HAP (hazardous air pollutant) emission stream concentration (ppmv)
                               e
                    and HAP is the HAP outlet concentration (ppmv).
                            o
                       This is a once-through system, so pure water (pollutant free) is used to scrub in this
                    system. This makes the above expression possible.
                       Alternatively, Fig. 3 can be used to graphically determine N . Equation (13) deter-
                                                                            og
                    mines the efficiency that will be realized in the scrubber tower. The inlet and outlet
                    concentration of pollutant is related to the number of transfer units, N , through the
                                                                                    og
                    absorption factor, AF, as shown in Equation (1).
                       The removal efficiency (RE) is determined from inlet and desired outlet concentration
                    of the pollutant:
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