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170                                     6  Separation of Particles from a Gas

              The average inlet air speed is then

                                           m 3  1h
                                   Q   360  h     3;600s
                                u g ¼  ¼            ¼ 20 m=s
                                   A     0:005 m 2
              Cut size is determined using Eq. (6.62):

                        "              # 1=2                          1=2
                              9lW              9   1:81   10  5    0:05
                  d 50 ¼                  ¼
                         2pN e   u g q   q g  2p   5:5   20 1000   1:21Þ
                                                         ð
                                 p
                      ¼ 3:43   10  6  m  or  3:43 lm
              Then the fractional efficiency is determined by using Eq. (6.63):

                                                1

                                    g d p ¼
                                                      2
                                           1 þ d 50 d p
              The curve is shown in Fig. 6.9. This example shows that a typical cyclone works
            effectively for particles larger than a few micrometers.

              Their separation efficiency is, however, limited to 90 % or so for a cyclone of
            reasonable size (diameters up to 1 m) with reasonable pressure drop, and the
            separation efficiency rapidly deteriorates for particles smaller than 10 µm.
              In the example above, we did not use the vortex finder. Vortex finder is indi-
            rectly related to the performance of a cyclone. Agglomeration of particles at the
            inlet region is the result of stronger centrifugal forces on larger particles than on
            smaller ones, causing a “sweeping” effect. At the same time, particles may short-cut
            from the inlet to the gas outlet if the “vortex finder” does not penetrate deep enough
            into the cyclone.



            Fig. 6.9 Cyclone efficiency  100%
                                     Particle separation efficiency  50%
            versus aerodynamic diameter  75%







                                       25%


                                       0%
                                          0      5      10     15    20     25
                                                  Particle diameter, micrometers
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