Page 140 - Air and Gas Drilling Manual
P. 140

4-26    Air and Gas Drilling Manual
                                   The rated volumetric flow rate  into  the  compressor  is  900  ft /min.    For  this
                               example the compressor is located at sea level, thus,
                                      q = 900 scfm                               3
                                       i
                                   With the above terms the theoretical shaft horsepower required to  compress the
                               air moving through the machine is  given by Equation 4-35a.   Thus,  the theoretical
                               shaft horsepower is
                                                                        (. )   
                                                                          04
                                            () ( . ) (.696 ) (900 )     164 .696   () ( . )  
                                                    14
                                            31 4
                                      W =                                    − 1
                                                                            4
                                                                        3
                                                                           1
                                       ˙
                                        s
                                              04
                                             (.)      229 .17     14 .696    
                                                                               
                                       ˙
                                      W = 156 .8
                                        s
                                                      ˙
                                   The actual shaft power,  W ,  is  actual power needed to  compress  the  air  to  a
                                                      as
                               pressure of 150 psig.  Actual shaft power is given by
                                             W ˙ s
                                      W ˙ as  =  εε                                     (4-39)
                                             m  v
                               For this example
                                      ε m  = 090
                                            .
                               and Equation 4-39 becomes
                                      W ˙  as  =  156 .8  = 190 .4
                                              . (0 90 )  . (0 915 )
                                   The above determined 190.4 horsepower is the actual shaft power needed by the
                               compressor to match the back-pressure of 150 psig.  This power level is less than the
                               prime mover’s rated input power of 300 horsepower, thus, this compressor system is
                               capable of operating at a sea level surface location.
                                   b) Surface location at 6,000 ft above sea level.
                                   The volumetric efficiency, ε , can be determined using Equation 4-39.
                                                       v
                                      n = 3
                                       s
                                      p = 11 769.  psia
                                       i
                                                   .
                                      p o  = 150  + 11 769  = 161 769 psia
                                                            .
                               Equation 4-37 becomes
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