Page 184 - Analysis and Design of Machine Elements
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Analysis and Design of Machine Elements
                   162
                       from 230 to 240 rpm. The nominal power to be transmitted is estimated as 10 kW. Select
                       chain 16 A with a pitch of p = 25.4 mm.
                         Solution
                        Steps          Computation                                    Results  Units

                        1. Specify     Use the average of output speed to compute speed ratio, i.e.  i = 3.83
                        the number     i =  n 1  =  900  = 3.83
                        of teeth          n 2  235
                        of sprockets
                                       Select the number of teeth of small sprocket as z = 21  z = 21
                                                                                       1
                                                                         1
                                       The number of teeth of the large sprocket is
                                       z = iz =3.83 × 21 = 80.4                       z = 81
                                                                                       2
                                       2    1
                                       Select an odd integer z = 81
                                                       2
                        2. Compute     Select service factor K from Table 2.1 as K = 1.5.  Single  kW
                                                       A
                                                                      A
                        the design power  From Eq. (7.22), we have                    strand
                        P to be            ( 19  ) 1.08  ( 19  ) 1.08
                         ca
                        transmitted    K =        =       = 0.9
                                        z
                        by the chain        z 1      21
                                       For a single-strand chain, K = 1.0. From Eq. (7.24), the required  P = 13.5
                                                          p
                                                                                       0
                                       power rating of the selected chain P is
                                                                0
                                           K K P  1.5 × 0.9 × 10
                                       P =  A  z  =         = 13.5
                                        0   K p       1.0
                        3. Select type  Tentatively select chain 16A with pitch p = 25.4 mm  16A  mm
                        of chain,      to start design                                p = 25.4
                        and pitch p
                        4. Determine   Initially select centre distance a = 40p.      L = 134  pitches
                                                                                       p
                                                             0
                        initial centre  The initial value of the required chain length in pitches is
                        distance a 0   calculated from Eq. (7.28) as
                        and chain          2a 0  z + z 2  ( z − z 1  ) 2  p
                                                         2
                                                 1
                        length L p     L p0  =  p  +  2  +  2    a
                                                                0
                                           2 × 40p  21 + 81  ( 81 − 21  ) 2  p
                                       L  =      +       +            = 133.3
                                        p0   p       2       2     40p
                                       Specify an even integral number of pitches for the chain length
                                       as L = 134.
                                          p
                        5. The theoretical  From Eq. (7.29)                           a = 1025.4 mm
                                                         √
                        centre distance a  ⎡ (        )    (         ) 2
                                          p      z + z 2        z + z 2   (  z − z 1  ) 2 ⎤
                                                                 1
                                                                            2
                                                  1
                                       a =  ⎢  L −      +   L −        − 8        ⎥
                                                             p
                                              p
                                          4 ⎢      2              2          2    ⎥
                                           ⎣                                      ⎦
                                       a = [                                      ]
                                                        √
                                       p  (    21 + 81  )  (   21 + 81  ) 2  ( 81 − 21  ) 2
                                           134 −      +    134 −       − 8         =
                                       4         2                2         2  
                                       1025.4mm
                                                                                       ′
                        6. The actual  From Eq. (7.30), the actual centre distance is  a = 1021 mm
                        centre distance a ′  a = a −Δa = 1025.4 - 0.004 × 1025.4 ≈ 1021mm
                                        ′
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