Page 359 - Analysis and Design of Machine Elements
P. 359

Sliding Bearings
                          where    is lubricant density. The densities for mineral oils are between 850 and  337
                                 −3
                          900 kg m . The SI metric unit for kinematic viscosity is square metres per second
                              −1
                                                                                   −1
                                                                                2
                            2
                          (m s ); while C.G.S unit is square centimetres per second (cm s ), called a stoke
                          (St), where 1 St = 100 cSt.
                                                                              ∘
                            The mean value of kinematic viscosity in centistokes (cSt) at 40 Ciscommonlyusedto
                          specifies oil viscosity grade number, which appear in ISO Standard 3448 and the Chinese
                          National Standard GB/T3141-1994. Twenty equivalent ISO/GB grades are specified,
                                                        ∘
                          with kinematic viscosity values at 40 C of 2, 3, 5, 7, 10, 15, 22, 32, 46, 68, 100, 150, 220,
                          320, 460, 680, 1000, 1500, 2200 and 3200 cSt [8]. The viscosities defined by the American
                          Gear Manufacturers Association (AGMA) correlate its grades of 0∼8 with ISO viscosity
                          grades of 32∼680 [3]. The Society of Automotive Engineers (SAE) viscosity grades spec-
                                                                      ∘
                                                                ∘
                          ify oil kinematic viscosity in centistokes at 100 C (212 F). Common grades are SAE 10,
                          20, 30, 40, 50, 60, 85, 90, 140 and 250 [3].
                            ISO VG 32 grade industrial oil, or an equivalent L-AN 32 or SAE 10 grade oils are
                          commonly used for general lubrication and for gear-type power transmissions in many
                          types of machinery, like automobiles, turbines, compressors, electric motors and various
                          other equipment [9].
                          (3) Temperature and pressure effects on viscosity
                             The viscosities of mineral and synthetic oils decrease substantially with an increase
                             of temperature. Figure 12.5 shows the kinematic viscosity as a function of tempera-
                             ture for GB standard L-AN oils. The dynamic viscosity as a function of temperature
                             for ISO VG oil [10] and SAE oils [11] shows similar trends. Lubricating oils experi-
                             ence an increase in viscosity with pressure only at pressures greater than 200 MPa.
                             The magnitude of viscosity will affect friction, the formation of lubrication film
                             and the load carrying capacity of sliding bearings, which is of great importance in
                             hydrodynamically lubricated bearing design.


                          12.2.4  Formation of Hydrodynamic Lubrication in a Journal Bearing

                          12.2.4.1  Formation of Hydrodynamic Lubrication in Plates
                          In hydrodynamic lubrication, load carrying surfaces are separated by a relatively thick
                          film of lubricant to prevent metal-to-metal contact. Figure 12.6 explains explicitly the
                          required geometry and motion conditions for developing hydrodynamic lubrication in
                          plates.
                            Assume the plates are extremely wide so that side-leakage flow can be neglected.
                          In Figure 12.6a, two parallel plates move relatively, separated by lubricant film with
                          constant thickness. The velocity within the lubricant film varies uniformly from zero
                          at bottom surface B B to v at top surface A A , form a shear flow. The volume of fluid
                                          1 2                 1  2
                          flowing across section A B in a unit time is equal to that flowing across section A B .
                                              2 2
                                                                                              1 1
                          Therefore, no pressure is established within the film. In Figure 12.6b, both parallel
                          plates are stationary and a force is applied to the top surface A A , the lubricant will be
                                                                             1
                                                                               2
                          squeezed out, form a pressure flow [12].
                            Now consider a case of two nonparallel plates moving relatively, with a force acting
                          on the top surface A A , as shown in Figure 12.6c. If velocity profiles are like those indi-
                                          1  2
                          cated by dashed lines, the volume of lubricant into the wedge space through inlet section
                          A B during a unit time is obviously greater than the volume discharged through the
                           2 2
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