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Mud Hydraulics Optimization                                    95


        Table 4.2 Mud Flow Rate-Related Parameter Values Given by HYDPRO























                             Pump         Parasitic      Bit
             2000
            Hydraulic Horsepower (HP)  1500




             1000


              500



               0
                0            200          400          600          800
                                     Flow Rate (gpm)
        Figure 4.3 Hydraulic horsepower versus flow rate profile in the circulating
        system.


        that the bit hydraulic horsepower will reach 50% of pump horsepower at
        a mud flow rate of about 500 gpm.
           The calculated jet impact force profile is presented in Figure 4.4,
        which indicates that the impact force will be maximal at a mud flow rate
        of about 570 gpm. The calculated equivalent circulating density profile is
        illustrated in Figure 4.5. It shows that the ECD profile is between the
        pore pressure gradient, 9.2 ppg, and the fracture pressure gradient,
        10.65 ppg, if the mud flow rate is less than 560 gpm—that is, neither
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