Page 85 - 05. Subyek Teknik Mesin - Automobile Mechanical and Electrical Systems Automotive Technology Vehicle Maintenance and Repair (Vehicle Maintenance Repr Nv2) by Tom Denton
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      70                                  Automobile mechanical and electrical systems


                                             Table 1.27      Gaskets and typical uses

                                           Gasket material                       Examples of where used
                                           Paper or card                         General purpose, such as thermostat
                                                                               housings

                                           Fibre                               General purpose
                                           Cork                                Earlier types of rocker covers
                                           Rubber, often synthetic               Water pump sealing ring
                                           Plastics, various types               Fuel pump to engine block

                                           Copper, asbestos, or similar          Exhaust fl ange – note safety issues of
                                                                               asbestos
                                           Copper and aluminium                  Head gaskets

                                           Metal and fi bre compounds, with       Head gaskets
                                         metal composites





                                          The general rules for obtaining a good joint, with a gasket or otherwise, are as
                                        follows:

                                                  cleanliness of the surfaces to be joined
                                        ●
                                                removal of burrs from the materials
                                        ●
                                                use of the correct materials
                                        ●
                                                following manufacturers’ instructions (such as tighten to the correct torque in
                                        ●
                                          the correct sequence)
                                                safe working (this applies to everything you do).
                                        ●

                                                1.6.17  Sealants

                                          Many manufacturers are now specifying the use of sealants in place of traditional
                                        gaskets. The main reason for this is a better quality of joint. Liquid sealants, often
                                        known as instant gasket, are a type of liquid rubber that forms into a perfect
                                        gasket as the surfaces are mated together. The three major advantages of this
                                        technique are:
                                                  It is easier to apply.
                                        ●
                                                A perfect seal is made with very little space being taken up.
                                        ●
                                                The adhesive bonding effect reduces fretting due to vibration, and hence the
                                        ●
                                          seal is less likely to leak.
                                                Figure 1.97    shows a sealant being applied. A major advantage as far as the
                                        repair trade is concerned is that a good selection of jointing sealants means you
                                        can manufacture a gasket on the spot at any time! Note the recommendations of
                                        the manufacturers, however, as only the correct material must be used.


                                            1.6.18  Oil seals

                                          The most common type of oil seal is the neoprene (synthetic rubber) radial lip
                                        seal. The seal is fi tted into a recess and the soft lip rubs against the rotating
                                        component. The lip is held in place by a spring.  Figure 1.98    shows this type of
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