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Carbon nanotube-reinforced polymer nanocomposite fibers   73


              gained great interest from researchers and manufacturers. CNTs have a
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              structure of rolled sp  covalently bonded carbon atoms in the shape of a
              long cylinder. To a certain degree, CNTs can be regarded as nano-sized
              fibers [4]. The anisotropic properties of CNTs make them especially suit-
              able for the reinforcements of polymer fiber, which is also anisotropic in
              both geometry and properties. Polymer/CNT nanocomposites have been
              intensively studied in the past two or three decades, and the resulting nano-
              composites show much improved performances than their neat polymers
              [5]. CNTs have remarkable mechanical properties, electronic conductivity,
              and thermal conductivity [6]. CNT-containing fibers may exhibit multiple
              functions,  such  as  electronic  conductivity  [7], optical property  [8],  elec-
              trochemical activity, and piezoelectricity [9]. Additionally, the diameter of
              a CNT could be as small as 1 nm, which makes it possible to influence
              and change the surrounding polymer chain structures. Incorporating CNTs
              into polymer materials could be considered as a bottom-up method to tune
              the fine structures of polymer fibers. This chapter discusses how the incor-
              poration of CNTs in polymer fibers affects the polymer chain structures,
              improves the performances and functionalities of the fiber, especially tensile
              properties. Technical challenges and future perspectives are discussed at the
              end of this chapter.


              5.2  Unique properties for CNT-reinforced nanocomposites

              Although CNT has superlative mechanical properties, the advantages of in-
              corporating CNTs into polymer fibers have not been fully utilized mainly
              due to the following reasons: (1) CNTs, especially small diameter nanotubes,
              tend to aggregate into bundles due to van der Waals interaction. Although
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              CNT has a very high surface area, ~1330 m /g for single-walled CNT
              (SWNT), the contacting area between CNTs and polymer matrix is sig-
              nificantly reduced once CNTs form rods or bundles rather than stay as ex-
              foliated individual tubes in the polymer matrix. It is commonly understood
              that the interfacial area plays an important role on the stress transfer between
              CNTs and polymer matrices [10]. Poor dispersion of CNTs leads to weak
              reinforcement or even detrimental effect to the properties of the resulting
              nanocomposite fibers. CNTs inside a bundle can easily slip away from their
              neighbors under a load due to the low interfacial interactions and shear
              strength of CNT bundles. Thus, CNT dispersion is the key factor for im-
              proving the mechanical properties of CNT-reinforced polymer nanocom-
              posites [11]. For SWNT-reinforced polymer fibers, in particular, it is very
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