Page 84 - Chemical and process design handbook
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Speight_Part II_A  11/7/01  3:16 PM  Page 2.25









                                      ACRYLIC ACID












                                                                                  o
                                                               o
                    Acrylic acid (CH =CHCO H, melting point: 13.5 C, boiling point: 141 C,
                                   2       2
                                               o
                    density: 1.045, flash point: 68 C) and acrylates were once prepared by
                    reaction of acetylene and carbon monoxide with water or an alcohol, with
                    nickel carbonyl as catalyst.
                                  HC≡CH + CO + H O  → CH =CHCO H
                                                   2        2       2
                      In the presence of such catalysts as a solution of cuprous and ammo-
                    nium chlorides, hydrogen cyanide adds to acetylene to give acrylonitrile
                    (CH =CHCN). However, this process has been replaced by processes
                        2
                    involving ammoxidation of propylene. Similarly, the process for the manu-
                    facture of acrylic acid has been superseded by processes involving oxidation
                    of propylene (Fig. 1) although, for some countries, acetylene may still be used
                    in acrylate manufacture.
                      Thus, acrylic acid is made by the oxidation of propylene to acrolein and
                    further oxidation to acrylic acid.



                               Steam
                    Air
                                     Acrolein
                                                          Off-gas
                    Propylene





                            Salt         Salt

                                                                          Aqueous acrylic
                                                                              acid


                              Reactor      Reactor        Absorber
                    FIGURE 1 Manufacture of acrylic acid by the oxidation of propylene.



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