Page 325 - Design for Six Sigma a Roadmap for Product Development
P. 325

Theory of Inventive Problem Solving (TRIZ)  295


           9.3 TRIZ Problem-Solving Process
           TRIZ has a four-step problem-solving process: (1) problem definition,
           (2) problem classification and problem tool selection, (3) problem
           solution, and (4) solution evaluation. We shall describe each step in
           detail.


           9.3.1 Problem definition
           Problem definition is a very important step. The quality of the solution is
           highly dependent on problem definition.
             The problem definition starts with several questions:

           1. What is the problem?
           2. What is the scope of the project?
           3. What subsystem, system, and components are involved?
           4. Do we have a current solution, and why is the current solution not
              good?

             These are common questions to be asked in any engineering project.
           By answering these questions, we are able to define the scope of the
           project and focus on the right problem area.
             Besides answering these common questions, several TRIZ methods
           are also very helpful in the problem definition stage.


           Functional modeling and functional analysis. After identifying the proj-
           ect scope, it is very helpful to establish the functional model of the sub-
           system involved in this project. Functional modeling and analysis enables
           us to see the problem more clearly and precisely. We will recall the
           toothbrush example to illustrate how functional analysis can help the
           problem definition.

             Example 9.4. Toothbrush Problem Revisited  Assume that we are a tooth-
             brush manufacturer, and the current regular toothbrush is not satisfactory
             in performance, that is, teeth cannot be adequately cleaned. We can first
             draw the following functional diagram:

                                          Brush
                               Toothbrush           Teeth
                                          Mech.

             By analyzing the functional diagram, we may come up with the following
             possibilities:
             1. The current lack of performance may be caused by “inadequate action,”
                that is, the actual functional diagram is the following:
   320   321   322   323   324   325   326   327   328   329   330