Page 43 - Elements of Chemical Reaction Engineering 3rd Edition
P. 43

Sec. 1.4   Continuous-Flow Reactors                             15

                               which  are,  as expected, the  same dimension of  the molar flow rate FA. After
                               dividing by  AW and taking the limit as AW -+ 0, we arrive at the differential
                               form of the mole balance for a packed-be4 reactor:
               Use differential form
                 of  design equation
                 for catalyst dzcay                                                         (1-13)
                 and pressure drop
                                    VVhen  pressure  drop  through  the  reactor  (see  Section 4.4) and  catalyst
                               decay  (see  Section  10.7) are neglected,  the integral  form of  the packed-cata-
                               lyst-bed design equation can be used to calculate the catalyst weight.


                                                                                            (1-14)


                                    To obtain some insight into things to come, consider the following exam-
                                ple of  how  one can use the tubular reactor design equation (1-10).


                                  Example 1-3  How Large Is It?

                                  The first-order reaction

                                                             A-B
                                  is carried  out in a tubular reactor  in which the volumetric  flow rate,  u, is constant.
                                  Derive  an equation relating  the reactor  volume to the entering and exiting concen-
                                  trations of A, the rate constant k, and the volumetric flow rate u. Determine the reac-
                                  tor  volume  necessary  to  reduce  the  exiting  concentration  to  10% of  the  entering
                                  concentration  when the volumetric flow rate is  10 dm3/min (Le., liters/min)  and the
                                  specific reaction rate, k, is 0.23  min-'  .



                                  For a tubular reactor, the mole balance  on species A  (i = A) was shown to be


                                                                                             (1-10)

                                  For a  first-order reaction, the rate  law (discussed  in Chapter 3) is
                                                              -rA  = kCA                    (El -3.1)

                                  Since the volumetric  flow rate,  uo, is constant,
                    Reactor sizing
                                                                                            (El-3.2)

                                  Substituting  for r,  in Equation  (El-3.1) yields

                                                                                            (El-3.3)
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