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51 8                      Steady-State Nonisothermal Reactor Design   Chap. 8

                          P8-13A  The reaction
                                                      A+B a C+D
                                 is carried out abiabatically in a series of stagedpacked-bed reactors with inter-
                                 stage cooling. The lowest temperature to which  the reactant  stream may  be
                                 cooled is 27°C. The feed is equal molar in A and B and the catalyst weight in
                                 each reactor is sufficient to achieve 99.9% of the equilibrium conversion. The
                                 feed enters at 27°C and the reaction is carried out adiabatically. If four reactors
                                 and three coolers are available, what conversion may be achieved?

                                 Additional information:
                                   AH,,  = -30,000 callmol A   CpA=CpB=Cpc=CpD 25 cal/g mol-K
                                                                             =
                                            K, (50°C) = 500,000   FAo = 10 mol A/min

                                 First prepare a plot  of  equilibrium conversion as a function of  temperature.
                                 [Partial  a&:  T = 360 K,  X, = 0.984;  T = 520 K,  X, = 0.09;  T = 540 K,
                                 X, = 0.0571
                          P8-14,  Figure 8-8 shows the temperature-conversion trajectory for a train of  reactors
                                 with  interstage heating. Now  consider replacing the  interstage heating  with
                                 injection of the feed stream in three equal portions as shown below:

                            520'
                            520'
                          XecO.3                                       1  1
                          XecO.3
                                                450'
                                                450'

                                 Sketch the temperature-conversion trajectories for (a) an endothermic reaction
                                 with entering temperatures as shown, and (b) an exothermic reaction with the
                                 temperatures to and from the first reactor reversed.
                         PS-15  Exothermic reversible reaction with a variable coolant temperature. The
                                 elementary reaction
                                                       A+B a 2C
                                 is carried in a PBR that has a heat exchanger surrounding the reactor. The feed
                                 is equal molar in A and B with FA0  = 5  mol/& The coolant surrounding the
                                PBR flows in the same direction as the reactant. The feed enters at a tempera-
                                ture of 330K. Plot X, Xe and T as a function of catalyst weight up to W = 4500
                                kg, for the base case given below
                                Additional Znfonnation (Base Case)
                                   E = 25 kcdmol                   CpA = CpB = CPc = 2Ocdmol/K
                                   AHm = -20 kcdmol                C,, = 40 caVmoyK

                                                                   Ua
                                   k= 0*004dm6 @310K               - 0.5-   Cal
                                                                      =
                                      mol e kg  s                  pB     kg*s-K
                                   K, = 1000@303                   Ta = 320 K
                                   a = 0.0002 kg                   m,  =1OOOg/s
                                   F,  = 5 molls                   c,  = 18 CaIJgiK
                                   C,  = 0.3 mol/dm3               8, =I
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