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                               Reactors in Process Engineering






              Gary L. Foutch
              Arland H. Johannes
              Oklahoma State University



               I. Reactor Classifications
              II. Primary Reactors
              III. Generalized Reactor Design
              IV. Special Reactor Configurations








              GLOSSARY                                            by the initial moles of reactant. Conversion is defined
                                                                  only in terms of a reactant.
              Adiabatic reactor Vessel that is well insulated to mini-  Elementary reaction Reaction that has a rate equation
                mize heat transfer and has an increase or decrease in  that can be written directly from a knowledge of the
                temperature from the initial inlet conditions due solely  stoichiometry.
                to the heats of reaction.                       Isothermal reactor Any type of chemical reactor oper-
              Batch reactor Vessel used for chemical reaction that has  ated at constant temperature.
                no feed or effluent streams. The reactor is well stirred  Mean residence time Average time molecules remain in
                andusuallyruneitherisothermallyoradiabatically.The  the reactor. Note that this is different from space time.
                main design variable is how much time the reactants are  Multiple reactions Series or parallel reactions that take
                allowed to remain in the reactor to achieve the desired  place simultaneously in a reactor. For example,
                level of conversion.                              A + B → C and A + D → E are parallel reactions, and
              Catalyst Substance that increases the rate of a chemical  A + B → C + D → E + F are series reactions.
                reaction without being consumed in the reaction.  Plug flow reactor Sometimes called a piston flow or a
              Continuous stirred tank reactor Sometimes called a  perfect flow reactor. The plug flow reactor has contin-
                continuous-flow stirred-tank reactor, ideal mixer, or  uous input and output of material. The plug flow as-
                mixed-flow reactor, all describing reactors with contin-  sumption generally requires turbulent flow. No radial
                uous input and output of material. The outlet concen-  concentration gradients are assumed.
                tration is assumed to be the same as the concentration  Product distribution Fraction or percentage of products
                at any point in the reactor.                      in the reactor effluent.
              Conversion Fraction or percentage that describes the ex-  Rate constant Constant that allows the proportional-
                tent of a chemical reaction. Conversion is calculated by  ity between rate and concentration to be written as
                dividing the number of moles of a reactant that reacted  a mathematical relationship. The rate constant is a





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