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                                                                                 I / CRYSTALLIZATION  67


                                                      3
           Here c can be expressed by kg solute per kg or m of  content of the crystallizer. The volume, V, of the
           the solvent or solution, but an expression in kg solute  crystallizer is often assumed to be constant in
                3
           per m solution ("liquid) phase is generally used in  eqns [12}19], However, by making V and the feed
           mass balances ("mass fraction, w).              streams time-dependent, dynamic effects can be
             For evaporative crystallization, eqn [1] can be  taken into account, and thus also batch processes.
           transformed into:                               The mass balance is given by:


                                             c
                               a
                      "RT ln   a eq  "RT ln    eq cH   [8]  dM total "  v,feed (  feed   feed,liquid #(1!  feed )  crystal )
                                                             dt
                                                              !  v,prod (   liquid #(1! )  crys )!  v,vapour   vapour
           Given the relatively low supersaturations,  , that
           often lie between 0.001 and 0.01 with more easily                                         [12]
           soluble substances, eqn [8] simpliRes into:     The component balances are given by:

                                   c                       dM i          feed   feed,liquid w feed,liquid,i
                           "RT      "RT               [9]     "  v,feed  #(1!  feed )  crystal w feed,crystal,i
                                  cH                        dt
                                                                 !  v,prod (   liquid w liquid,i #(1! )  crystal w crystal,i )
           For two or more A and B ions in solution that react to
           form crystal c, the expression for    becomes:
                                                                            (i"1, N comp )           [13]
                                        v i
                                       i
                                       a i
                            "RT ln                   [10]  with:
                                      K sp
                                                               M i "V(   liquid w liquid,i #(1! )  crystal w crystal,i ) [14]
           and for stoichiometric solutions equals:
                          "RTv ln S+RT               [11]  where component i"1 is the main compound to be
                                                           crystallized, and components i"2, 3, 2  N comp are
                                                           the impurities present.
           In practice the supersaturation is often indicated by  The distribution coefRcients relate the impurity
           eqn [5].                                        uptake by the solid and the concentration of the
             For Sash cooling or evaporation two terms contri-
           bute to the driving force ( T and  c).          impurity in the liquid phase:
             For precipitation, no simpliRcations are allowed,
           owing to the high supersaturation values (  1), and      k distr,i " w crystal,i  (i"2, 2 N comp )  [15]
           either eqn [8] or eqn [10] is used. For antisolvent             w liquid,i
           precipitation the value of c depends on the actual
           concentration of the solute in the original solvent  Instead of substituting all component balances into
           and, like cH, on the degree of dilution by the anti-  the total mass balance given by eqn [12] to solve the
           solvent.                                        mass balance of the total system, it is more conve-
                                                           nient to combine the solvent mass balance together
                                                           with the component balances:
           Mass and Heat Balances

           Traditional design of an industrial crystallizer is  dV   liquid w liquid,solvent "  v,feed (  feed   feed,liquid w feed,solvent )
           based on only mass and enthalpy balances. The pro-     dt
           duction rate determines to a large extent the dimen-
                                                                              !  v,prod (   liquid w liquid,solvent )
           sions of the crystallizer as well as the energy con-
           sumption. It also determines the mode of operation,                !  v,vapour   vapour   [16]
           which means batchwise or continuous, single or
           multistage operation. In the next section the balance  Finally, the sum of the mass fractions in both the
           equations are given for an evaporative and for a cool-  liquid and the solid phase must equal one:
           ing crystallizer.
                                                                      w liquid,solvent #  w liquid,i "1  [17]
           Evaporative Crystallizers                                              i
           Consider an ideally mixed vessel. The composition                  w crystal,i "1         [18]
           of the product stream is kept similar to that of the             i
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