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8.2 Fatigue and Life Prediction                           163



                                            We start by importing the CAD file of the piston rod.
                                 A  finite  element  mesh  is  constructed  from  the  CAD  model  by
                                 assigning the element size of 1 mm.  The generated mesh, as shown
                                 in the figure, consists of 93,575 tetrahedral elements.




















                                            We  apply  the  boundary  condition  of  the  compressive
                                 force from piston pin (A symbol) along the inner surface of the pin
                                 tube as shown in the figure.  The applied force has magnitude of
                                 20,000  N  in  the  negative  y-direction.    We  also  apply  the  fixed
                                 boundary condition along the inner surface of the crankshaft tube
                                 (B symbol) at the other end of the rod.

















                                            The analysis is performed to determine the deformation
                                 shape  and  maximum principal stress.    The  figure  shows  that  the
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