Page 222 - Fluid Catalytic Cracking Handbook
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190   Fluid Catalytic Cracking Handbook

     3, Aniline Point. Feeds with a higher aniline point are less
        aromatic and more paraffinic. The higher the aniline point, the
        lower the octane.
     4. Sodium. Additive sodium reduces unit conversion and lowers
        octane (Figure 6-4).
  C. Catalyst
     1. Rare Earth. Increasing the amount of rare earth oxide (REO)
        on the zeolite decreases the octane (Figure 6-5).
     2. Unit Cell Size. Decreasing the unit cell size increases octane
        (Figure 6-6).
     3. Matrix Activity. Increasing the catalyst matrix activity increases
        the octane.
     4. Coke on the Regenerated Catalyst. Increasing the amount
        of coke on the regenerated catalyst lowers its activity and
        increases octane.

  Benzene. Most of the benzene in the gasoline pool comes from
 reformate. Reformate, the high-octane blending component from a
 reformer unit, comprises about 30 vol% of the gasoline pool. Depend-
 ing on the reformer feedstock and severity, reformate contains 3 vol%
 to 5 vol% benzene.
  FCC gasoline contains 0.5 to 1.3 vol% benzene. Since it accounts
 for about 35 vol% of the gasoline pool, it is important to know what
 affects the cat cracker gasoline benzene levels. The benzene content
 in the FCC gasoline can be reduced by:
  • Short contact time in the riser and in the reactor dilute phase
  • Lower cat-to-oil ratio and lower reactor temperature
  • A catalyst with less hydrogen transfer

  Sulfur. The major source of sulfur in the gasoline pool comes from
 FCC gasoline. Sulfur in FCC gasoline is a strong function of the feed
 sulfur content (Figure 6-7). Hydrotreating the FCC feedstock reduces
 sulfur in the feedstock and, consequently, in the gasoline (Figure 6-8).
 Other factors that can lower sulfur content are:
  • Lower gasoline end point (see Figure 6-9)
  • Lower reactor temperature (see Figure 6-10)
  • Increased matrix activity of the catalyst
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