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24   Chapter One


            TABLE 1.8 Examples of Applications where Bonding is a Practical Method of
            Assembly 6
            Application areas for adhesives           Examples
            Dissimilar materials      Combinations of metals, rubbers, plastics, foamed
                                      materials, fabrics, wood, ceramics, glass, etc.
            Dissimilar materials which  Iron to copper or brass
            constitute a corrosion couple
            Heat sensitive materials  Thermoplastics, magnetic materials, glass
            Laminated structures      Sandwich construction based on honeycomb
                                      materials; heat exchangers; sheet laminates, core
                                      laminates
            Reinforced structures     Stiffeners for wall paneling, boxes and containers,
                                      partitions, automobile chassis parts, aircraft body
                                      parts
            Structural applications   Load bearing structures in the aircraft fuselage,
                                      automotive and civil engineering industries
            Bonded inserts            Plug inserts, studs, rivets, concentric shafts; tubes,
                                      frame construction; shaft-rotor joints; tools;
                                      reinforced plastics with metal inserts; paint brush
                                      bristles
            Sealed joints and units   Pipe joining, encapsulation, container seams, lid
                                      seals
            Fragile components        Instrumentation, thin films and foils,
                                      microelectronics components and others where
                                      precise location of parts is required
            Components of particular  Where bonding areas are large or there is a need
            dimensions                for shape conformity between bonded parts
            Temporary fastening       Where the intention is to dismantle the bond later,
                                      the use of various labels, surgical and pressure
                                      sensitive tapes, adhesives for positioning and
                                      locating parts, in lieu of jigs, prior to assembly by
                                      other means



            tained from metallurgical heat treating processes could be lost because
            of a high temperature joining process. Adhesives, on the other hand,
            provide a low temperature, high strength, joint with many of these
            substrates. They thereby avoid many of the problems commonly en-
            countered with other methods of joining.
              Many polymeric adhesives are viscoelastic and act like tough, rel-
            atively flexible materials with the ability to expand and contract. This
            allows the bonding of materials having greatly different coefficients of
            thermal expansion or elastic moduli. Toughness also provides resis-
            tance to thermal cycling and crack propagation.
              Bonded structures are often mechanically equivalent to, or stronger
            than, structures built with more conventional assembly methods. An
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