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Welded Joint Design and Production

                    220   Chapter Three
























                    Figure 3.18  Theoretical throats. (Courtesy of The Lincoln
                    Electric Company.)



                      In review, connection strength is governed by three variables: weld
                    metal strength, weld length, and weld throat. The highest value of
                    weld metal strength to be used for these calculations is a value com-
                    parable to the base metal. The weld length is often fixed, due to the
                    geometry of the parts being joined, leaving one variable to be deter-
                    mined, namely, the throat dimension.

                    3.6.3 Determining throat size for tension
                    or shear loads
                    For tension or shear loads, the required capacity the weld must deliver is
                    simply the force divided by the length of the weld. The result, in units of
                    force per length (such as kips per inch) can be divided by the weld metal
                    capacity, in units of force per area (such as kips per square inch). The
                    final result would be the required throat, in inches. Weld metal allow-
                    ables which incorporate factors of safety can be used instead of the actual
                    weld metal capacity. This directly generates the required throat size.
                      To determine the weld size, it is necessary to consider what type of
                    weld is to be used. Assume the preceding calculation determined the
                    need for a 1-in throat size. If a single fillet weld is to be used, a throat
                    of 1.0 in would necessitate a leg size of 1.4 in, shown in Fig. 3.19. For
                    double-sided fillets, two 0.7-in leg size fillets could be used. If a single
                    PJP groove weld is used, the effective throat would have to be 1.0 in.
                    The actual depth of preparation of the production joint would be 1.0 in
                    or greater, depending on the welding procedure and included angle
                    used. A double PJP groove weld would require two effective throats of




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