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166   So l i d - S t at e   La s e r s     Intr oduction to  h igh-Power Solid-State Lasers      167

























                      Figure 7.2  SSL slabs cut from Nd:YAG boules.

                      (Fig. 7.2). Boule length is also limited by doping gradients that arise
                      from increasing concentrations of the dopant in the melt as growth
                              6
                      proceeds.  The maximum clear aperture that can be cut from such a
                      boule is typically about one-third its diameter due to the need to avoid
                                                                              7
                      low-optical quality areas in the boule that exhibit growth striations.
                         A significant development in the past decade has been the emergence
                      of high-optical-quality microcrystalline ceramics, which have largely dis-
                      placed bulk crystalline hosts in high-power SSLs.  These ceramic materi-
                                                             8
                      als  are  fabricated  from  high-purity  crystalline  nanopowders  that  are
                      pressed  and  sintered  into  the  desired  final  shape.  Because  interstitial
                      regions between the individual microcrystal domains are much smaller
                      than an optical wavelength, the sintered material can exhibit excellent
                      transparency and homogeneity. The sintering fabrication process elimi-
                      nates the size constraints imposed by crystal growth and has enabled the
                      production of finished YAG pieces with greater than 10 x 10 cm  clear
                                                                           2
                      apertures, including co-sintered structures comprised of different doping
                      concentrations or entirely different materials (see Chap. 11). The spectro-
                      scopic, thermal, and mechanical properties of finished ceramics tend to
                      be  nearly  identical  or  superior  to  those  of  crystalline YAG.  However,
                      ceramic YAG has been shown to be somewhat more resistant to thermal
                      stress fracture than crystalline YAG,  because there are no contiguous
                                                    9
                      cleave  boundaries  and  more  energy  is  required  to  propagate  a  crack
                      between crystal domains than in a single-crystal lattice.

                      7.2.3  High-Average-Power SSL Materials
                      Virtually all HAP SSLs are based around YAG that is doped either with
                      Nd  or Yb  and that emits near 1064 nm or 1030 nm, respectively.
                         3+
                               3+
                      Several factors are responsible for these two materials’ dominance of
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